Bryant 548F User Manual

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Cancels: New II 548F-36-1
8/15/00
IMPORTANT — READ BEFORE INSTALLING
1. Read and become familiar with these installation
instructions before installing this unit.
2. Be sure the installation conforms to all applicable
local and national codes.
3. These instructions contain important information for
the proper maintenance and repair of this equipment.
Retain these instructions for future use.
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-36
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . 1
III. Step 3 — Install Condensate Drain Line
and External Trap. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
IV. Step 4 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 3
V. Step 5 — Make Electrical Connections . . . . . . . . . . 4
VI. Step 6 — Adjust Factory-Installed Options. . . . . . 13
VII. Step 7 — Adjust Indoor-Fan Speed . . . . . . . . . . . . 20
PRE-START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37-39
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39-41
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .42-44
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguisher available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical discharge configuration. To
convert to horizontal configuration, remove horizontal duct
opening covers. Using the same screws, install covers on duct
openings in basepan of unit with the insulation-side down.
Seals around duct openings must be tight.
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. See Fig. 1. Install insulation,
cant strips, roofing felt, and counter flashing as shown. Duct-
work must be attached to curb, not to the unit. If electric or
control power is to be routed through the basepan, attach the
accessory thru-the-bottom service connections to the
basepan and roof curb in accordance with the accessory
installation instructions. Connections must be installed
before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for watertightness. Install gasket supplied with the
roof curb as shown in Fig. 1. Improperly applied gasket can
also result in air leaks and poor unit performance.
Curb should be level. This is necessary for unit drain to func-
tion properly. Unit leveling tolerances are shown in Fig. 2.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
B. Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a gravel apron in front of con-
denser coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
II. STEP 2 — FIELD FABRICATE DUCTWORK
Secure all ducts to roof curb and building structure on verti-
cal discharge units. Do not connect ductwork to unit. For hor-
izontal applications, field-supplied flanges should be
attached to horizontal discharge openings and all ductwork
should be attached to the flanges. Insulate and weatherproof
all external ductwork, joints, and roof openings with counter
flashing and mastic in accordance with applicable codes.
Ducts passing through an unconditioned space must be insu-
lated and covered with a vapor barrier.
WARNING:
CAUTION: Ensure voltage listed on unit data
plate agrees with electrical supply provided for the
unit.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
STANDARD-EFFICIENCY HEAT PUMP UNITS
548F
Sizes 036-072
3-6 Tons
Page view 0
1 2 3 4 5 6 ... 47 48

Summary of Contents

Page 1 - SINGLE PACKAGE ROOFTOP

Cancels: New II 548F-36-18/15/00IMPORTANT — READ BEFORE INSTALLING1. Read and become familiar with these installationinstructions before installing th

Page 2 - Fig. 1 — Roof Curb

—10—Table 2B — Electrical Data (Units With Electrical Convenience Outlet)NOTE: Legend and Notes for Electrical Data are on page 12.UNIT548FNOMINALV-PH

Page 3 - DRAIN PLUG

—11—Table 2B — Electrical Data (Units With Electrical Convenience Outlet) (cont)NOTE: Legend and Notes for Electrical Data are on page 12.UNIT548FNOMI

Page 4

—12—LEGEND FOR TABLES 2A AND 2B LEGEND*Heater capacity (kW) is based on heater voltage of 208 v, 240 v, or 480 v. Ifpower

Page 5 - Table 1 — Physical Data

—13—B. Field Control WiringInstall a Bryant-approved accessory thermostat assemblyaccording to installation instructions included with theaccessory. L

Page 6 - Fig. 5 — Base Unit Dimensions

—14—Assembly1. Determine if ventilation air is required in building. Ifso, determine the minimum amount to be supplied byeach unit and record quantity

Page 7

—15—SHIPPINGSCREWFig. 13 — Horizontal Discharge DurabladeEconomizer Installation4321056789Example: Given — Negative Pressure . . . . . . . . . . .0.2

Page 8

—16—C. Optional EconoMi$erSee Fig. 19 for EconoMi$er component locations.1. To remove the existing unit filter access panel, raisethe panel and swing

Page 9

—17—5. Slide the outdoor air inlet screens into the screentrack on the hood side panels. While holding thescreens in place, fasten the screen retainer

Page 10

—18—OUTDOORAIRSENSORTEMPTEMPCOMOUTPWRBROWNVIOLETWHITEREDBROWNTEMPTEMPCOMOUTPWRRETURNAIRSENSORVIOLETWHITEREDOATCOMOAH-15 VRATCOMRAH+15 VECONOMI$ERCONTR

Page 11

—19—10. Remove the indoor fan motor access panel. SeeFig. 29.11. Mount the supply air temperature sensor to the lowerleft portion of the indoor blower

Page 12 - LEGEND FOR TABLES 2A AND 2B

—2—ROOF CURBACCESSORYAUNIT SIZE548FCRRFCURB001A001′-2″[356]036-072CRRFCURB002A002′-0″[610]NOTES:1. Roof curb accessory is shipped disassembled.2. Insu

Page 13

—20—VII. STEP 7 — ADJUST INDOOR-FAN SPEEDAdjust indoor-fan rpm to meet jobsite conditions. See Table 5for fan rpm at motor pulley settings. See Table

Page 14

—21—Table 5 — Fan RPM at Motor Pulley Settings**Approximate fan rpm shown.†Indicates alternate motor and drive package.**Indicates high-static motor a

Page 15 - SHIPPING

—22—Table 8 — Fan Performance, 548F036 Standard Motor — Vertical Discharge UnitsLEGENDNOTES:1. Values include losses for filters, unit casing, and wet

Page 16

—23—Table 10 — Fan Performance, 548F036 High-Static Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 1075 to 1455 rpm. All other rpms require

Page 17 - Outdoor-Air Thermostat

—24—Table 12 — Fan Performance, 548F048 Alternate Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 835 to 1185 rpm. All other rpms require fi

Page 18 - DISCONNECT

—25—Table 13 — Fan Performance, 548F048 High-Static Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 1075 to 1455 rpm. All other rpms require

Page 19 - INDOOR FAN MOTOR

—26—Table 15 — Fan Performance, 548F060 Alternate Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 900 to 1300 rpm. All other rpms require fi

Page 20

—27—Table 16 — Fan Performance, 548F060 High-Static Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 1300 to 1685 rpm. All other rpms require

Page 21

—28—Table 17 — Fan Performance, 548F072 Standard Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 1070 to 1460 rpm. All other rpms require fi

Page 22

—29—Table 18 — Fan Performance, 548F072 High-Static Motor — Vertical Discharge UnitsLEGEND*Motor drive range: 1300 to 1685 rpm. All other rpms require

Page 23

—3—If a plenum return is used on a vertical unit, the returnshould be ducted through the roof deck to comply with appli-cable fire codes.A minimum cle

Page 24

—30—Table 19 — Fan Performance, 548F036 Standard Motor — Horizontal Discharge UnitsLEGENDNOTES:1. Values include losses for filters, unit casing, and

Page 25

—31—Table 21 — Fan Performance, 548F036 High-Static Motor — Horizontal Discharge UnitsLEGEND*Motor drive range: 1075 to 1455 rpm. All other rpms requi

Page 26

—32—Table 23 — Fan Performance, 548F048 Alternate Motor — Horizontal Discharge UnitsLEGEND*Motor drive range: 835 to 1185 rpm. All other rpms require

Page 27

—33—Table 25 — Fan Performance, 548F060 Standard Motor — Horizontal Discharge UnitsLEGENDNOTES:1. Values include losses for filters, unit casing, and

Page 28

—34—Table 27 — Fan Performance, 548F060 High-Static Motor — Horizontal Discharge UnitsLEGEND*Motor drive range: 1300 to 1685 rpm. All other rpms requi

Page 29

—35—Table 28 — Fan Performance, 548F072 Standard Motor — Horizontal Discharge UnitsLEGEND*Motor drive range: 1070 to 1460 rpm. All other rpms require

Page 30

—36—Table 29 — Fan Performance, 548F072 High-Static Motor — Horizontal Discharge Units)LEGEND*Motor drive range: 1300 to 1685 rpm. All other rpms requ

Page 31

—37—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on

Page 32

—38—Check cooling effects at a setting below room temperature.Check unit charge. Refer to Refrigerant Charge section onpage 40. Unit must operate for

Page 33

—39—the first stage of cooling is satisfied, there is a 30-second delaybefore the evaporator fan shuts off. The damper then moves tothe fully closed p

Page 34

—4—V. STEP 5 — MAKE ELECTRICAL CONNECTIONSA. Field Power SupplyAll units except 208/230-v units are factory wired for thevoltage shown on the nameplat

Page 35

—40—VII. LOSS-OF-CHARGE SWITCHLocated on the outdoor liquid line is a low-pressure switchwhich functions as a loss-of-charge switch. This switch con-t

Page 36

—41—Fig. 39 — Cooling Charging Chart — 548F036Fig. 41 — Cooling Charging Chart — 548F060Fig. 40 — Cooling Charging Chart — 548F048Fig. 42 — Cooling Ch

Page 37

—42—TROUBLESHOOTINGTable 30 — Heating and Cooling TroubleshootingPROBLEM CAUSE REMEDYCompressor andoutdoor fanwill not start.Power failure. Call power

Page 38

—43—Table 31 — Durablade Economizer Troubleshooting LEGENDPROBLEM CAUSE REMEDYDamper does notopen.Indoor fan is off. 1. Check to e

Page 39

—44—Table 32 — EconoMi$er Troubleshooting LEGENDPROBLEM CAUSE REMEDYDamper does notopen.Indoor Fan isOff.Check to ensure that 24

Page 40

—45—SERVICE TRAININGPackaged Service Training programs are an excellent way to increase your knowledge of theequipment discussed in this manual, inclu

Page 41

Copyright 2000 Bryant Heating & Cooling Systems CATALOG NO. 5354-808

Page 43

Copyright 2000 Bryant Heating & Cooling SystemsCL-1CATALOG NO. 5354-808CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and Sto

Page 44

—5—Table 1 — Physical Data LEGEND*Indoor coil fin material/outdoor coil fin material.†Weight of 14-in. roof curb.**Single phase/three pha

Page 45

—6—UNIT548FSTANDARDUNITWEIGHTDURABLADEECON. WEIGHTECONOMI$ERWEIGHTCORNERWEIGHT(A)CORNERWEIGHT(B)CORNERWEIGHT(C)CORNERWEIGHT(D)Lb Kg Lb Kg Lb Kg Lb Kg

Page 46

—7—LEGENDFig. 6 — Power Wiring ConnectionsC—ContactorCOMP —CompressorIFC —Indoor Fan ContactorNEC —National Electrical Code208/230-1-60208/230-3-60460

Page 47

—8—Table 2A — Electrical Data (Units Without Electrical Convenience Outlet)NOTE: Legend and Notes for Electrical Data are on page 12.UNIT548FNOMINALV-

Page 48 - CUT ALONG DOTTED LINE

—9—Table 2A — Electrical Data (Units Without Electrical Convenience Outlet) (cont)NOTE: Legend and Notes for Electrical Data are on page 12.UNIT548FNO

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