Bryant 564B User Manual

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NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS .....................................................1
INTRODUCTION ..........................................................................2
RECEIVING AND INSTALLATION ..........................................2
Check Equipment......................................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT ........................................................2
Provide Unit Support ................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
Provide Clearances....................................................................2
Place Unit..................................................................................2
Select and Install Ductwork .....................................................2
CONVERTING HORIZONTAL DISCHARGE
UNITS TO DOWNFLOW (VERTICAL) DIS-
CHARGE ..................................................................4
Provide for Condensate Disposal .............................................4
Install Electrical Connections...................................................5
HIGH-VOLTAGE CONNECTIONS..................................5
ROUTING POWER LEADS INTO UNIT ........................6
CONNECTING GROUND LEAD TO UNIT GROUND .6
ROUTING CONTROL POWER WIRES ..........................6
ACCESSORY ELECTRIC HEAT WIRING .....................6
PRE-START-UP ............................................................................6
START-UP .....................................................................................8
Check for Refrigerant Leaks ....................................................8
LOCATE AND REPAIR REFRIGERANT LEAKS AND
CHARGE THE UNIT AS FOLLOWS: .............................8
Start-Up Cooling Section and Make Adjustments ..................8
CHECKING COOLING CONTROL OPERATION .........8
Refrigerant Charge....................................................................8
NO CHARGE......................................................................8
LOW CHARGE COOLING ...............................................9
HEATING MODE CHARGE.............................................9
Indoor Airflow and Airflow Adjustments................................9
FOR 208/230-V ...................................................................9
Unit Controls.............................................................................9
HIGH-PRESSURE RELIEF VALVE.................................9
LOSS OF CHARGE SWITCH.........................................13
COMPRESSOR OVERLOAD..........................................13
Sequence of Operation............................................................13
FAN OPERATION............................................................13
COOLING..........................................................................13
HEATING..........................................................................14
CONTINUOUS FAN ........................................................14
DEFROST..........................................................................14
ELECTRIC RESISTANCE HEATING............................14
MAINTENANCE.........................................................................14
Air Filter..................................................................................15
Unit Top Removal (Outdoor-Coil Side) ................................15
Indoor Blower and Motor.......................................................15
Outdoor Coil, Indoor Coil, and Condensate Drain Pan ........15
Outdoor Fan ............................................................................16
Electrical Controls and Wiring...............................................16
Refrigerant Circuit ..................................................................16
Indoor Airflow ........................................................................16
Metering Devices ....................................................................16
Lubrication ..............................................................................17
Liquid Line Strainer................................................................17
High Flow Valves...................................................................17
TROUBLESHOOTING ...............................................................17
START-UP CHECKLIST............................................................17
NOTE TO INSTALLER—Before installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User’s Manual and Replacement Guide are left with
the unit after installation.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified workers should install, repair, or service
air-conditioning equipment.
Untrained workers can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service people. When working on air-conditioning
equipment, pay attention to precautions in the literature, tags, and
labels attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
Fig. 1—Unit 564B
A05194
Installation, Start-Up
and Service Instructions
SINGLE PACKAGED AIR CONDITIONERS
Cancels: New II 564B-24-1
10-05
564B
—1—
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Summary of Contents

Page 1 - Installation, Start-Up

NOTE: Read the entire instruction manual before starting theinstallation.TABLE OF CONTENTSSAFETY CONSIDERATIONS ...

Page 2

Fig. 11A—Typical Unit Electrical Diagram (Sizes 024-042)A05202—10—

Page 3

A05203Fig. 11B—Typical Unit Electrical Diagram (Sizes 048-060)—11—

Page 4

Fig. 11C—Accessory Electric Heater WiringA05209TABLE 6—ELECTRICAL DATA—564BUNIT SIZE564BV-PH-HZVOLTAGERANGECOMPRESSOROFMFLAIFMFLAELECTRIC HEAT SINGLE

Page 5

C. COMPRESSOR OVERLOADThis overload interrupts power to the compressor when either thecurrent or internal temperature become excessive, and automati-c

Page 6 - 1" min

D. HEATING OPERATION (SIZES 024-042)With a call for heating (W2), the auziliary or electric heatenergizes along with the indoor blower. In case of sta

Page 7

WARNING: FIRE, EXPLOSION, ELECTRICALSHOCK, CUT HAZARDFailure to follow these warnings could result in seriouspersonal injury, death, and/or property d

Page 8 - WIRING ENTRY HOLE

vacuum cleaner, using a soft brush attachment. Be careful not tobend the fins. If coated with oil or grease, clean the coils with amild detergent-and-

Page 9

X. LUBRICATIONCOMPRESSOR—The compressor is charged with the correctamount of oil at the factory.FAN MOTOR BEARINGS—Fan motor bearings are perma-nently

Page 10

START-UP CHECKLIST(REMOVE AND STORE IN JOB FILE)I. PRELIMINARY INFORMATIONModel No ...

Page 11

—19—

Page 12 - TABLE 6—ELECTRICAL DATA—564B

WARNING: FIRE, EXPLOSION, ELECTRICALSHOCK HAZARDFailure to follow this warning could result in personalinjury, death and/or property damage.Before per

Page 13

© 2005 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231—20—Printed in U.S.A. Catalog No. II 564B-24-1

Page 14

Fig. 2—Unit Base Dimensions, 564B024-060A05201—3—

Page 15 - HEATER KW

CAUTION: UNIT DAMAGE HAZARDFailure to follow this caution may result in damage to unitcomponents. When connecting ductwork to units, do notdrill deepe

Page 16 - 0.708in

VII. INSTALL ELECTRICAL CONNECTIONSWARNING: ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.The unit cab

Page 17

TABLE 3—MINIMUM AIRFLOW FOR SAFE ELECTRICHEATEROPERATION (CFM)SIZE 024 030 036 042 048 060Cfm 600 750 900 1050 1200 1500CAUTION: UNIT DAMAGE HAZARDFai

Page 18 - START-UP CHECKLIST

b. Inspect for oil at all refrigerant tubing connections andon unit base. Detecting oil generally indicates a refrig-erant leak. Leak-test all refrige

Page 19

START-UPUse the Start-Up Checklist supplied at the end of this book andproceed as follows:I. CHECK FOR REFRIGERANT LEAKSA. LOCATE AND REPAIR REFRIGERA

Page 20

3. Insulate the temperature sensing device so that the outdoorambient doesn’t affect the reading.4. Locate the measured suction line pressure in the t

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