Bryant DURAPAC PLUS 551B User Manual

Browse online or download User Manual for Conditioners Bryant DURAPAC PLUS 551B. Bryant DURAPAC PLUS 551B User Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 52
  • Table of contents
  • TROUBLESHOOTING
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
Cancels: II 551B-90-6 II 551B-90-7
10/15/05
CONTENTS
Page
SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-37
I. Step 1 — Provide Unit Support. . . . . . . . . . . . . . . . . 1
II. Step 2 — Field Fabricate Ductwork . . . . . . . . . . . . . 1
III. Step 3 — Install Condensate Drain Line
and External Trap. . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
IV. Step 4 — Rig and Place Unit. . . . . . . . . . . . . . . . . . . 2
V. Step 5 — Make Electrical Connections . . . . . . . . . . 7
VI. Step 6 — Adjust Factory-Installed Options. . . . . . 11
VII. Step 7 — Adjust Evaporator-Fan Speed . . . . . . . . 21
PRE-START-UP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38-41
SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41-45
TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . .46-49
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
START-UP CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . CL-1
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can
be hazardous due to system pressure and electrical compo-
nents. Only trained and qualified service personnel should
install, repair, or service air-conditioning equipment.
Untrained personnel can perform basic maintenance func-
tions of cleaning coils and filters and replacing filters. All
other operations should be performed by trained service per-
sonnel. When working on air-conditioning equipment,
observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may
apply.
Follow all safety codes. Wear safety glasses and work gloves.
Use quenching cloth for unbrazing operations. Have fire
extinguisher available for all brazing operations.
INSTALLATION
Unit is shipped in the vertical configuration. To convert to
horizontal configuration, remove side duct opening covers.
Using the same screws, install covers on vertical duct open-
ings with the insulation-side down. Seals around duct
openings must be tight. See Fig. 1.
I. STEP 1 — PROVIDE UNIT SUPPORT
A. Roof Curb
Assemble and install accessory roof curb in accordance with
instructions shipped with curb. Install insulation, cant
strips, roofing felt, and counter flashing as shown. Ductwork
must be attached to curb. If electric or control power is to be
routed through the basepan, attach the accessory thru-the-
bottom service connections to the basepan in accordance
with the accessory installation instructions. Connections
must be installed before unit is set on roof curb.
IMPORTANT: The gasketing of the unit to the roof curb is
critical for a watertight seal. Install gasket supplied with the
roof curb as shown in Fig. 2. Improperly applied gasket can
also result in air leaks and poor unit performance.
Curb should be level. This is necessary for unit drain to func-
tion properly. Unit leveling tolerances are shown in Fig. 3.
Refer to Accessory Roof Curb Installation Instructions for
additional information as required.
B. Slab Mount (Horizontal Units Only)
Provide a level concrete slab that extends a minimum of 6 in.
beyond unit cabinet. Install a gravel apron in front of con-
denser coil air inlet to prevent grass and foliage from
obstructing airflow.
NOTE: Horizontal units may be installed on a roof curb if
required.
C. Alternate Unit Support (Curb or Slab Mount)
A non-combustible sleeper rail can be used in the unit curb
support area. If sleeper rails cannot be used, support the
long sides of the unit with a minimum of 3 equally spaced
4-in. x 4-in. pads on each side.
II. STEP 2 — FIELD FABRICATE DUCTWORK
On vertical discharge units, secure all ducts to roof curb and
building structure. Do not connect ductwork to unit. For hori-
zontal applications, field-supplied flanges should be attached
to horizontal discharge openings and all ductwork attached
to the flanges. Insulate and weatherproof all external duct-
work, joints, and roof openings with counter flashing and
mastic in accordance with applicable codes.
Ducts passing through an unconditioned space must be insu-
lated and covered with a vapor barrier.
If a plenum return is used on a vertical unit, the return
should be ducted through the roof deck to comply with appli-
cable fire codes.
A minimum clearance to combustibles is not required around
ductwork on vertical discharge units. On horizontal dis-
charge units, a minimum clearance of 1 in. is required for the
first 12 in. of ductwork. Cabinet return-air static pressure (a
negative condition) should not exceed 0.30 in. wg with
EconoMi$er IV, or 0.45 in. wg without economizer.
CAUTION: Ensure voltage listed on unit data plate
agrees with electrical supply provided for unit.
WARNING: Before performing service or mainte-
nance operations on unit, turn off main power switch
to unit and install lockout tag. Electrical shock could
cause personal injury.
installation, start-up and
service instructions
SINGLE PACKAGE ROOFTOP
ELECTRIC COOLING UNITS
551B
Dura
Pac
Plus Series
Sizes 090-150
7
1
/
2
to 12
1
/
2
Tons
Page view 0
1 2 3 4 5 6 ... 51 52

Summary of Contents

Page 1 - Plus Series

Cancels: II 551B-90-6 II 551B-90-710/15/05CONTENTSPageSAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 1INSTALLATION . . . . .

Page 2

—10—LEGEND AND NOTES FOR TABLE 2LEGEND*Heater capacity (kW) is based on heater voltage of 208, 240, 480, and 575-V. If powerdistribution voltage varie

Page 3 - Fig. 2 — Roof Curb Details

—11—B. Field Control WiringInstall a Bryant-approved accessory thermostat assemblyaccording to installation instructions included with theaccessory. L

Page 4 - DRAIN OUTLET

—12—3. Use a wire nut to connect humidistat cable into low-voltage wiring as shown in Fig. 13.To install Thermidistat™ device:1. Route Thermidistat ca

Page 5 - Fig. 7 — Base Unit Dimensions

—13—C. Convenience OutletAn optional convenience outlet provides power for rooftopuse. For maintenance personnel safety, the convenience out-let power

Page 6 - Table 1 — Physical Data

—14—2. The box with the economizer hood components isshipped in the compartment behind the economizer.The EconoMi$er IV controller is mounted on top o

Page 7

—15—BTOPPANELINDOOR COILACCESS PANEL24 9/16”SCREWHOOD DIVIDERLEFTHOODSIDE40 3/8”Fig. 23 — Outdoor-Air Hood Construction22 1/4”DIVIDERBAROMETRICRELIEFC

Page 8 - Table 2 — Electrical Data

—16—Table 5 — Supply Air Sensor Temperature/Resistance ValuesThe temperature sensor looks like an eyelet terminal withwires running to it. The sensor

Page 9

—17—Outdoor Dry Bulb ChangeoverThe standard controller is shipped from the factory configuredfor outdoor dry bulb changeover control. The outdoor air

Page 10 - LEGEND AND NOTES FOR TABLE 2

—18—Indoor Air Quality (IAQ) Sensor InputThe IAQ input can be used for demand control ventilationcontrol based on the level of CO2 measured in the spa

Page 11

—19—Exhaust Set Point AdjustmentThe exhaust set point will determine when the exhaust fanruns based on damper position (if accessory power exhaust isi

Page 12 - % RELATIVE HUMIDITY

—2—III. STEP 3 — INSTALL CONDENSATE DRAIN LINE ANDEXTERNAL TRAPCondensate drain connections are located at the bottom andend of the unit. Unit dischar

Page 13

—20—Once base ventilation has been determined, set the mini-mum damper position potentiometer to the correct position.The same equation can be used to

Page 14 - INDOOR COIL ACCESS PANEL

—21—VII. STEP 7 — ADJUST EVAPORATOR-FAN SPEEDAdjust evaporator-fan rpm to meet jobsite conditions.For units with electric heat, required minimum cfm i

Page 15 - REPLACE JUMPER WITH

—22—Table 9 — Fan Rpm at Motor Pulley Setting*; Standard Motor/Drive*Approximate fan rpm shown.Table 10 — Fan Rpm at Motor Pulley Setting*; High-Stati

Page 16

—23—Table 12 — Evaporator-Fan Motor Data — High-Static MotorsLEGENDBHP — Brake Horsepower*Extensive motor and electrical testing on these units ensure

Page 17

—24—Table 15 — Fan Performance 551B090 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 840 to 1085 rpm. All other rp

Page 18 - TIVE HUM

—25—Table 16 — Fan Performance 551B090 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Page 19

—26—Table 17 — Fan Performance 551B102 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 840 to 1085 rpm. All other rp

Page 20

—27—Table 18 — Fan Performance 551B102 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Page 21 - DELTA P IN. WG

—28—Table 19 — Fan Performance 551B120 — Vertical Discharge Units; Standard Motor (Belt Drive*LEGEND*Motor drive range: 860 to 1080 rpm. All other rpm

Page 22

—29—Table 20 — Fan Performance 551B120 — Vertical Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

Page 23 - GENERAL FAN PERFORMANCE NOTES

—3—NOTES:1. Roof curb accessory is shipped disassembled.2. Insulated panels: 1-in. thick polyurethane foam,13/4 lb density.3. Dimensions in [ ] are in

Page 24

—30—Table 21 — Fan Performance 551B150 — Vertical Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other rp

Page 25

—31—Table 22 — Fan Performance 551B090 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 840 to 1085 rpm. All other

Page 26

—32—Table 23 — Fan Performance 551B090 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All oth

Page 27

—33—Table 24 — Fan Performance 551B102 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 840 to 1085 rpm. All other

Page 28

—34—Table 25 — Fan Performance 551B102 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All oth

Page 29

—35—Table 26 — Fan Performance 551B120 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 860 to 1080 rpm. All other

Page 30

—36—Table 27 — Fan Performance 551B120 — Horizontal Discharge Units; High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All oth

Page 31

—37—Table 28 — Fan Performance 551B150 — Horizontal Discharge Units; Standard Motor (Belt Drive)*LEGEND*Motor drive range: 830 to 1130 rpm. All other

Page 32

—38—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up:1. Remove all access panels.2. Read and follow instructions on

Page 33

—39—IX. COOLINGTo start unit, turn on main power supply. Set system selectorswitch at COOL position and fan switch at AUTO position.Adjust thermostat

Page 34

—4—NOTES:1. Place unit on curb as close as possible to the duct end.2. Dimension in ( ) is in millimeters.3. Hook rigging shackles through holes in

Page 35

—40—Subcooling ModeWhen subcooling mode is initiated, this will energize (close)the liquid line solenoid valve (LLSV) forcing the hot liquidrefrigeran

Page 36

—41—Table 29 — Perfect Humidity™ Dehumidification System Sequence of Operationand System Response — Dual Compressor UnitsLEGENDNOTE: On a thermostat c

Page 37

—42—C. Condensate DrainCheck and clean each year at start of cooling season. In win-ter, protect against freeze-up.D. FiltersClean or replace at start

Page 38

—43—Fig. 47 — Cooling Charging Charts, Standard 551B090 UnitFig. 48 — Cooling Charging Charts, Standard 551B102 Unit

Page 39

—44—Fig. 49 — Cooling Charging Charts, Standard 551B120 UnitFig. 50 — Cooling Charging Charts, Standard 551B150 Unit

Page 40

—45—E. To Use Cooling Charging Charts, Units the PerfectHumidity™ Dehumidification SystemRefer to the charts (Fig. 51-53) to determine the proper leav

Page 41

—46—TROUBLESHOOTINGI. UNIT TROUBLESHOOTINGRefer to Tables 30-32 for additional information.Table 30 — Cooling TroubleshootingPROBLEM CAUSE REMEDYCompr

Page 42 - 460 v and 575 v 3.50

—47—Table 31 — Perfect Humidity™ Dehumidification System Subcooling Mode Service AnalysisTable 32 — Perfect Humidity Dehumidification Hot Gas Reheat M

Page 43

—48—II. ECONOMI$ER IV TROUBLESHOOTINGSee Table 33 for EconoMi$er IV logic.A functional view of the EconoMi$er IV is shown in Fig. 54.Typical settings,

Page 44

—49—4. Remove the jumper across T and T1. The actuatorshould drive fully closed.5. Return EconoMi$er IV settings and wiring to normalafter completing

Page 45

—5—Fig. 7 — Base Unit Dimensions

Page 46 - I. UNIT TROUBLESHOOTING

Copyright 2005 Bryant Heating & Cooling Systems Printed in U.S.A. CATALOG NO. 04-53551004-01INDEXAccess panels 14Barometric flow capacity 1

Page 48

Copyright 2005 Bryant Heating & Cooling Systems Printed in U.S.A. CL-1 CATALOG NO. 04-53551004-01CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-U

Page 49

—6—Table 1 — Physical DataLEGENDBhp — Brake HorsepowerUNIT 551B 090 102 120 150NOMINAL CAPACITY (tons) 71/281/210 121/2OPERATING WEIGHT (lb)Unit 755 8

Page 50

—7—V. STEP 5 — MAKE ELECTRICAL CONNECTIONSA. Field Power SupplyAll units except 208/230-v units are factory-wired for thevoltage shown on the unit nam

Page 51

—8—Table 2 — Electrical DataSee page 10 for legend and notes.UNIT551BNOMINALV-P H- HzIFMTYPECONVOUTLET VOLTAGERANGECOMP NO. 1 COMP NO. 2OFMQTYOFMFLAIF

Page 52 - CUT ALONG DOTTED LINE

—9—Table 2 — Electrical Data (cont)See page 10 for legend and notes.UNIT551BNOMINALV-PH-HzIFMTYPECONVOUTLET VO LTAG ERANGECOMP NO. 1 COMP NO. 2OFMQTYO

Comments to this Manuals

No comments