Bryant R-410A 583B User Manual

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Low NOx Models Available
NOTE: Read the entire instruction manual before starting the
installation.
Index Page
SAFETY CONSIDERATIONS .....................................................1
RULES FOR SAFE INSTALLATION AND OPERATION....1-2
RECEIVING AND INSTALLATION ..........................................2
CHECK EQUIPMENT ..................................................................2
PROVIDE UNIT SUPPORT .........................................................2
Roof Curb..................................................................................2
Slab Mount................................................................................2
Ground Mount...........................................................................2
FIELD FABRICATE DUCTWORK..........................................2-3
PROVIDE CLEARANCES ........................................................4-7
RIG AND PLACE UNIT ...........................................................7-8
CONNECT CONDENSATE DRAIN ...........................................8
INSTALL FLUE HOOD ...............................................................8
INSTALL GAS PIPING............................................................... 9
INSTALL DUCT CONNECTIONS ..................................... 10-11
INSTALL ELECTRICAL CONNECTIONS.........................12-14
High-Voltage Connections......................................................12
Special Procedures for 208-V Operation ...............................12
Control Voltage Connections .................................................13
Standard Connection...............................................................13
Heat Anticipator Setting....................................................13-14
Transformer Protection ...........................................................14
PRE-START-UP ......................................................................... 14
START-UP ............................................................................ 14-23
MAINTENANCE....................................................................23-27
REFRIGERANT SYSTEM..........................................................27
QUICK REFERENCE GUIDE....................................................28
TROUBLESHOOTING......................................................... 29-31
START-UP CHECKLIST............................................................32
NOTE TO INSTALLER Before the installation, READ
THESE INSTRUCTIONS CAREFULLY AND COMPLETELY.
Also, make sure the User’s Manual and Replacement Guide are
left with the unit after installation. the furnace is NOT to be used
for temporary heating of buildings or structures under construc-
tion.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags and labels
attached to the unit, and other safety precautions that may apply.
Follow all safety codes. Wear safety glasses and work gloves. Use
quenching cloth for unbrazing operations. Have fire extinguisher
available for all brazing operations.
RULES FOR SAFE INSTALLATION AND OPERATION
WARNING: Improper installation, adjustment, alter-
ation, service, maintenance, or use can cause carbon
monoxide poisoning, fire, or an explosion which can
result in serious injury or unit damage. Consult a quali-
fied installer, service agency, or gas supplier for infor-
mation or assistance. The qualified installer or agency
must use only factory-authorized kits or accessories when
modifying this product.
Understand the signal words DANGER, WARNING, and
CAUTION. DANGER identifies the most serious hazards which
will result in severe serious injury or death. WARNING indicates
a condition that could result in serious injury or death. CAUTION
is used to identify unsafe practices which would result in minor or
moderate injury or product and property damage.
The power supply (volts, phase, and hertz) must correspond to that
specified on unit rating plate.
The electrical supply provided by the utility must be sufficient to
handle load imposed by this unit.
This installation must conform with local building codes and with
NEC (National Electrical Code) and NFPA 70, NFPA 54/ANSI
Z223.1 latest revision, and NFGC (National Fuel Gas Code). Refer
to provincial and local plumbing or waste water codes and other
applicable local codes.
Approved for outdoor installation on wood flooring or on class A,
B or C roof covering materials.
Fig. 1—Unit 583B
C99087
installation, start-up,
and operating instructions
3-PHASE SINGLE PACKAGE
GAS HEATING/AIR CONDITIONERS
WITH PURON® (R-410A) REFRIGERANT
Cancels: New II 583B-30-1
2-06
583B
Sizes
030-060
—1—
Page view 0
1 2 3 4 5 6 ... 29 30

Summary of Contents

Page 1 - GAS HEATING/AIR CONDITIONERS

Low NOx Models AvailableNOTE: Read the entire instruction manual before starting theinstallation.Index PageSAFETY CONSIDERATIONS ...

Page 2 - 1/4 1/4 1/4

TABLE 3—PHYSICAL DATA — UNIT 583B — 048090-060130UNIT SIZE 583B 048090 048115 048130 060090 060115 060130NOMINAL CAPACITY (ton) 444555OPERATING WEIGHT

Page 3 - Side View

CAUTION: Failure to follow these precautions couldresult in damage to the unit being installed:1. Make all electrical connections in accordance withNE

Page 4

TABLE 5—ELECTRICAL DATA — 583BUNITSIZE 583BV-PH-HZVOLTAGERANGECOMPRESSOR OUTDOOR FAN MOTOR INDOOR FAN MOTOR POWER SUPPLYMin Max RLA LRA FLA FLA MCA MO

Page 5

TRANSFORMER PROTECTION — The transformer is of theenergy-limiting type. It is set to withstand a 30-second overload orshorted secondary condition.PRE-

Page 6 - NEC. REQUIRED CLEARANCES

3. The induced-draft motor will start.4. After a call for heating, the main burner should light within5 seconds. If the burners do not light, there is

Page 7 - DETAIL A

MEASURE MANIFOLD PRESSURE (Propane Units)—Themain burner orifices on a propane unit are sized for the unit ratedinput when the manifold pressure readi

Page 8

AUXILIARY LIMIT SWITCH (ROLLOUT)—The function ofthe switch is to close the main gas valve in the event of flamerollout. The switch is located above th

Page 9

Fig. 18—208/230-3-60 Wiring DiagramC99077—17—

Page 10

Fig. 19—460-3-60 Wiring DiagramC99078—18—

Page 11 - DUCT COVERS REMOVED

For 460-v GE Motors — The motor leads are color coded asfollows:3-SPEED 2-SPEEDblack = high speed black = high speedviolet = jumper blue = jumperorang

Page 12

WARNING: Before performing service or maintenanceoperations on unit, turn off gas supply then unit mainpower switch. Electrical shock or explosion cou

Page 13 - MOTOR SHAFT

Fig. 20—Cooling Charging Chart, 583B030 UnitsC99080SUCTION LINE TEMPERATURE (DEG. C)SUCTION LINE TEMPERATURE (DEG. F)1241 1801101201301401501601707588

Page 14 - MANIFOLD PIPE PLUG

c. On all units, remove blower assembly from unit. Re-move screws securing blower to blower partition andslide assembly out. Be careful not to tear in

Page 15 - MANIFOLD

1. Remove the combustion blower wheel and motor assemblyaccording to directions in Combustion-Air Blower sectionbelow.2. Remove the 3 screws holding t

Page 16 - 3-SPEED 2-SPEED

I. Condenser FanCAUTION: Keep the condenser fan free from all ob-structions to ensure proper cooling operation. Never placearticles on top of the unit

Page 17

The compressor is an electrical (as well as mechanical) device.Exercise extreme caution when working near compressors. Powershould be shut off, if pos

Page 18

AIR CONDITIONER WITH PURON® (R-410A)—QUICK REFERENCE GUIDEPuron® refrigerant operates at 50%-70% higher pressures than R-22. Be sure that servicing eq

Page 19

TABLE 10—TROUBLESHOOTING — COOLINGSYMPTOM CAUSE REMEDYCompressor and condenser fan will not start.Power failure Call power company.Fuse blown or circu

Page 20 - SUCTION LINE PRESSURE (PSIG)

TABLE 11—TROUBLESHOOTING — HEATINGSYMPTOM CAUSE REMEDYBurners will not ignite.Water in gas line Drain. Install drip leg.No power to furnace Check powe

Page 21

TABLE 12—LED TROUBLESHOOTING–ERROR CODESYMPTOM CAUSE REMEDYHardware failure.(LED OFF)Loss of power to control module (IGC)Check 5 amp fuse on IGC, pow

Page 22 - (HIDDEN)

START-UP CHECKLIST(REMOVE AND STORE IN JOB FILE)I. PRELIMINARY INFORMATIONMODEL NO.: _____________________________ SERIAL NO.: _______________________

Page 23

6Fig. 4—Roof Curb DimensionsTop ViewA993203213/167/8AEND VIEWSUPPORT BSUPPORT A (2)SIDE(2)DECK PAN (INSULATED)17 3/8TYP.DC46 3/1644 5/16B1 TYP.END(2)B

Page 24

© 2006 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231—30—Printed in U.S.A. Catalog No. II 583B-30-1

Page 25

IV. PROVIDE CLEARANCESThe required minimum operating and service clearances are shownin Fig. 6 and 7. Adequate combustion, ventilation, and condensera

Page 26

Fig. 6—583B030, 036 Unit DimensionsC99017UNITELECTRICALCHARACTERISTICSUNIT WEIGHTUNIT HEIGHTIN. (MM)"A"CENTER OF GRAVITYIN. (MM)lb. kg. X Y

Page 27

Fig. 7—583B042-060 Unit DimensionsC99074UNITELECTRICALCHARACTERISTICSUNIT WEIGHTUNIT HEIGHTIN. (MM)"A"CENTER OF GRAVITYIN. (MM)lb. kg. X Y Z

Page 28

If the installation requires draining the condensate water awayfrom the unit, install a 2-in. trap at the condensate connection toensure proper draina

Page 29

3. Secure flue hood to flue panel by inserting a single screw onthe right side and the left side of the hood.VIII. INSTALL GAS PIPINGThe gas supply pi

Page 30

A. Adhere to the following criteria when selecting,sizing, and installing the duct system:1. Units are shipped for side shot installation.2. Select an

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