Bryant 310JAV Installation, start-up, operating, and service and Instruction Manual

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310AAV/JAV
Induced-Combustion
4-Way Multipoise Furnace
Catalog No: 5331-012 Form No. II 310A-45-5 5-05
Installation, Start-up, Operating, and
Service and Maintenance Instructions
-Series C
The 310AAV/JAV 4-Way Multipoise Gas Furnace was designed by Bryant
dealers for Bryant dealers. Applications are easy with 4-way multipoise
design, through-the-furnace downflow venting, 13 different venting options,
and a door designed for easy service access. An inner blower door is
provided for tighter sealing in sensitive applications. The 310AAV/JAV
furnace is approved for use with natural or propane gas, and the 310JAV is
also approved for use in Low NOx Air Quality Management Districts.
STANDARD FEATURES
Noise elimination combustion system
Microprocessor based control center
Adjustable heating air temperature rise
LED diagnostics and self test feature
Patented blocked vent safeguard to ensure proper furnace venting
All models are Chimney Friendly when used with accessory vent kit
• Four-position furnace: upflow, horizontal right, horizontal left,
downflow
Thirteen different vent options
• Heat pump compatible
• Hot surface ignition (HSI)
Residential installations eligible for consumer financing through the Comfort
Credit Program
Twinning in Upflow, Downflow and Horizontal
LIMITED WARRANTY
• 20-year warranty on “Super S™” heat exchanger
• 5-year parts warranty on all other components
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Summary of Contents

Page 1 - -Series C

310AAV/JAVInduced-Combustion4-Way Multipoise Furnace Catalog No: 5331-012 Form No. II 310A-45-5 5-05 Installation, Start-up, Operating,

Page 2

The Standard Method:1. The space has no less volume than 50 cubic feet per 1,000Btuh of the maximum input ratings for all gas appliancesinstalled in t

Page 3 - → Fig. 1—Dimensional Drawing

c. Combining space on different floor levels. The volumes ofspaces on different floor levels shall be considered ascommunicating spaces if connected b

Page 4 - DESSUS / CHAMBRED'AIR

Bottom Return Air InletThese furnaces are shipped with bottom closure panel installed inbottom return-air opening. Remove and discard this panel whenb

Page 5 - → Table 1—Dimensions (IN.)

CFM at the design external static pressure. The furnace airflowrates are provided in Table 5-AIR DELIVERY-CFM (With Filter).When a furnace is installe

Page 6 - Fig. 3—Return Air Temperature

Downflow FurnacesConnect supply-air duct to supply-air outlet on furnace. Bendflange inward past 90° with wide duct pliers. (See Fig. 14.) Thesupply-a

Page 7 - TO BURNERS

Return Air ConnectionsFIRE HAZARDFailure to follow this warning could cause a fire, personalinjury, or death.Never connect return-air ducts to the bac

Page 8

GAS PIPINGFIRE OR EXPLOSION HAZARDFailure to follow this warning could result in personal injury,death and/or property damage.Never purge a gas line i

Page 9

Table 5—Air Delivery - CFM (With Filter)*FURNACESIZERETURN-AIRINLETSPEEDEXTERNAL STATIC PRESSURE (IN. WC)0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0024045

Page 10 - Dilution from Indoors

Installations must be made in accordance with all authoritieshaving jurisdiction. If possible, the gas supply line should be aseparate line running di

Page 11

A02075Fig. 18—Upflow Return Air Configurations and RestrictionsA02163Fig. 19—Downflow Return Air Configurations and RestrictionsA02162Fig. 20—Horizont

Page 12 - Fig. 10—Leveling Legs

Single-StageInduced-Combustion4-Way Multipoise FurnaceInstallation, Start-up, Operating, andService and Maintenance InstructionsSeries 120/CNOTE: Read

Page 13

ELECTRICAL CONNECTIONSELECTRICAL SHOCK HAZARDFailure to follow this warning could result in serious personalinjury or death.Blower access panel door s

Page 14

2. Cut wire tie on loop in furnace wires attached to J-Box.3. Move box to desired location.4. Fasten J-Box to casing with two screws removed in Step 1

Page 15 - Fig. 14—Duct Flanges

Electrical Box on Furnace Casing SideSee Fig. 23.FIRE OR ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injury,death,

Page 16

BX CABLE INSTALLATION IN FURNACE J-BOX1. Remove cover from J-Box.2. Route BX cable into 7/8-inch diameter hole in J-Box.3. Secure BX cable to J-Box br

Page 17

CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for each applianceconnected to the venting system being placed into operati

Page 18

4. The input rating of each space heating appliance is greaterthan the minimum input rating given in Table B for the local99% Winter Design Temperatur

Page 19

Fig. 26—Chimney Inspection ChartA03206CHIMNEY INSPECTION CHARTFor additional requirements refer to the National Fuel Gas Code NFPA 54/ANSI Z223.1 and

Page 20

4. Set the thermostat heat anticipator or cycle rate to reduce shortcycling.Air for combustion must not be contaminated by halogen com-pounds which in

Page 21 - Furnace Casing

START-UP, ADJUSTMENT, AND SAFETY CHECKStep 1—GeneralFIRE HAZARDFailure to follow this warning could result in a fire and leadto property damage, perso

Page 22 - Fig. 24—Furnace Control

SEE NOTES: 1,2,4,7,8,9on the page followingthese figuresA03208Fig. 32—Upflow Application-Vent Elbow UpSEE NOTES: 1,2,3,4,7,8,9on the pages followingth

Page 23

SAFETY CONSIDERATIONSFIRE, EXPLOSION, ELECTRICAL SHOCK, ANDCARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in dangerousope

Page 24

SEE NOTES: 1,2,4,7,8,9 on the pagefollowing these figuresA03213Fig. 38—Horizontal Left Application-Vent Elbow LeftFig. 39—Horizontal Left Application-

Page 25 - ©NFPA & AGA

Fig. 44—Horizontal Right Application-Vent Elbow LeftA02068SEE NOTES: 1,2,4,5,7,8,9Venting Notes for Figures 32-441. For common vent, vent connector si

Page 26 - CHIMNEY INSPECTION CHART

ELECTRICAL SHOCK HAZARDFailure to follow this warning could result in electrical shock,personal injury, or death.Blower access door switch opens 115-v

Page 27

→ Fig. 45—Furnace Wiring DiagramA05038PCBJ 2RWCHUMEAC-2JBLEGENDLS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST(N.C.)OL AUTO-RESET INTERNAL MOTOR OVERLOAD TE

Page 28

f. Set thermostat to call for heat.g. Jumper R and W thermostat connections on furnace controlboard to start furnace.h. Remove regulator seal cap and

Page 29 - SEE NOTES: 1,2,4,5,6,7,8,9,10

d. Turn thermostat down below room temperature and re-move blower access door.e. To change motor speed selection for heating, removeblower motor lead

Page 30

e. Furnace should cycle off within 2 minutes. If gas does notshut off within 2 minutes, determine reason draft safeguardswitch did not function proper

Page 31 - SEE NOTES: 1,2,4,5,7,8,9

ELECTRICAL CONTROLS AND WIRINGELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personal injuryor death.There may be more than one

Page 32

Step 2—Care and MaintenanceFIRE OR EXPLOSION HAZARDFailure to follow this warning could result in corrosion of heatexchanger, fire, personal injury, o

Page 33 - 327559-101 REV. E

The inducer and blower motors are pre-lubricated and require noadditional lubrication. These motors can be identified by theabsence of oil ports on ea

Page 34 - Fig. 47—Orifice Hole

→ Fig. 2—Clearances to CombustiblesA04123MINIMUM INCHES CLEARANCE TO COMBUSTIBLE CONSTRUCTIONDISTANCE MINIMALE EN POUCES AUX CONSTRUCTIONS COMBUSTIBLE

Page 35 - Table 9—Speed Selection

4. Remove 2 screws from blower access door and remove bloweraccess door.5. Disconnect blower leads from furnace control. Record wirecolor and location

Page 36 - Table 10–GAS RATE (CU FT/HR)

11. If a greasy residue is present on blower wheel, remove wheelfrom the blower housing and wash it with an appropriatedegreaser. To remove wheel:NOTE

Page 37 - COMPONENT TEST

If it becomes necessary to clean the heat exchangers because ofdust or corrosion, proceed as follows:1. Turn OFF gas and electrical power to furnace.2

Page 38 - * Recommended

b. Inducer motor.c. Pressure switch(es).d. Limit overtemperature switch.e. Gas valve.f. Hot surface igniter.g. Flame-sensing electrode.h. Flame rollou

Page 39

9. Using field-provided 25-caliber rifle cleaning brush, 36-in.long, 1/4″ diameter steel spring cable, a variable speed,reversible electric drill, and

Page 40

15. Reinstall vent connector on furnace vent elbow. Securelyfasten vent connector to vent elbow with 2 field-supplied,corrosion-resistant, sheet metal

Page 41

period at HEAT speed.When the thermostat ″calls for cooling″, the blower motorBLWM will operate at COOL speed. When the thermostat issatisfied, the bl

Page 42

Is LED status light on?Is LED status light blinking rapidly without apause?Is LED status light blinking ON/OFF slowlywith a combination of short and l

Page 43

A0503211 NO PREVIOUS CODE – Stored codesare erased after 72 hours. On RED LEDboards stored status codes can also beerased whenever power (115V or 24V

Page 44

Copyright 2005 Carrier Corporation 58st13siManufacturer reserves the right to discontinue, or change at any time, specifications or designs without no

Page 45

3. Provide adequate combustion and ventilation air to the furnacespace as specified in “Air for Combustion and Ventilation”section.4. Combustion produ

Page 46

In the United States and Canada, follow all codes and standards forthe following:Step 1—Safety• US: National Fuel Gas Code (NFGC) NFPA 54–2002/ANSIZ22

Page 47 - Fig. 53—Troubleshooting Guide

CARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in personal injuryor death, and unit component damage.Corrosive or contami

Page 48

PERSONAL INJURY AND/OR PROPERTY DAMAGEHAZARDImproper use or installation of this furnace may causepremature furnace component failure.This gas furnace

Page 49 - Tab 6a 8a

Outdoor Combustion Air Method1. Provide the space with sufficient air for proper combustion,ventilation, and dilution of flue gases using permanent ho

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