Bryant 580J*04--12 User Manual

580J*04--12NOMINAL 3 TO 10 TONSWITH PURONr (R410A) REFRIGERANTService and Maintenance InstructionsTABLE OF CONTENTSSAFETY CONSIDERATIONS 1...

10COOLING CHARGING CHARTS (cont)C08228C08229Fig. 12 -- Cooling Charging Charts (cont.)580J

11COOLING CHARGING CHARTS (cont.)C08437C08438Fig. 12 -- Cooling Charging Charts (cont.)580J

12COOLING CHARGING CHARTS (cont.)C08439Fig. 12 -- Cooling Charging Charts (cont.)580J

13CompressorLubricationThe compressor i s charged with the correct amount of oilat the factory.UNIT DAMAGE HAZARDFailure to follow this caution may re

14Table 1 – Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor and Condense rFan Will Not Start.Power failure. Call power company.Fuse blown or ci

15CONVENIENCE OUTLETSELECTRICAL OPERATION HAZARDFailure to foll ow this warning could result in personalinjury or death.Units with conveni ence out le

16SMOKE DETECTORSSmoke detectors are ava ilable as factory--instal led optionson 580J models. Smoke de tectors may be specified forSupply Air only or

17such as smoke from a fire, causes the sensor to signal analarm state but dust and debris accumulated over timedoes not.For installations using two s

18tion of the flexible tubing to the sampling tube is thesame.C08127Fig. 22 -- Return Air Sensor Operating PositionFIOP Smoke Detector Wiring and Resp

19SENSOR AND CONTROLLER TESTSSensor Alarm TestThe sensor alarm test checks a sensor ’s ability to signal analarm state. This test requires t hat you u

2ELECTRICAL OPERATION HAZARDFailure to foll ow this warning could result in personalinjury or death.Before performing service or maintenance operation

20Changing the Dirt Sensor TestBy default, sensor dirty test results are indi cated by:S The sensor ’s Dirty LED flashing.S The controller’s Trouble L

21Table 3 – Detector IndicatorsCONTROL OR INDICATOR DESCRIPTIONMagnetic test/reset switchResets the sensor when it is in the alarm or trouble state. A

22NOTE: All troubles are latched by the duct smokedetector. The trouble condition must be c leared and thenthe duct smoke detector must be reset in or

23Control Circuit, 24 --VThe control circui t is protec ted aga inst overcurrentconditions by a circuit breaker mounted on cont roltransformer TRAN. R

24Table 6 – Liquid Propane Supply Line Pressure Ranges580J SIZEGASHEAT OPTHEATLEVELMIN MAXAll A, C All11.0 in. wg(2740 Pa)13.0 in. wg(3240 Pa)All B Al

25Heater TubeAssemblySeal Strips, Sponge RubberRegulatorGasketRegulatorRetainerSupportInsulationAssemblyWind Cap Assembly(shown inverted,as shipped)Bu

266. Reinstall burners on rack in the sa me l ocations asfactory--installed. (The outside crossover flame re-gions of the oute rmost burners are pinch

2772,000 BTUH INPUT AND 60,000 BTUH INPUT115,000 BTUH INPUT, 150,000 BTUH INPUT, 90,000BTUH INPUT AND 120,000 BTUH INPUTLOW HEATMEDIUM AND HIGH HEATC0

28Table 8 – LED Error Code Description*LED INDICATIONERROR CODEDESCRIPTIONON Normal OperationOFF Hardware Failure1Flash{ Evaporator Fan On/Off Delay M

29Red LED-StatusC08452Fig. 38 -- Integrated Gas Control (IGC) BoardTable 9 – IGC ConnectionsTERMINAL LABEL POINT DESCRIPTION SENSOR LOCATION TYPE OF I

3S Wire terminal tightnessS Refrigerant charge levelS Evaporator coil cleaningS Evaporator blower motor amperageHeatingS Heat exchanger flue passagewa

30Table 10 – Orifice SizesORIFICEDRILL SIZEBRYANTPART NUMBERDRILLDIA. (in.)#30 LH32RF129 0.12851/8 LH32RF125 0.1250#31 LH32RF120 0.1200#32 LH32RF116 0

31Table 11 (cont.) -- Altitude Compensation* (A08--A12)ELEVATIONft (m)125,000BTUH Nominal250,000BTUH Nominal180,000, 224,000BTUH NominalNG OrificeSize

32Table 13 – Heating Service AnalysisPROBLEM CAUSE REMED YBurners Will Not Ignite.Misaligned spark electrodes.Check flame ignition and sensor electrod

33Table 14 – IGC Board LED Alarm CodesLEDFLASHCODEDESCRIPTIONACTION TAKEN BYCONTROLRESET METHOD PROBABLE CAUSEOn Normal Op eration — — —Off Hardware F

34ECONOMI$ER2PLUGBAROMETRICRELIEFDAMPEROUTDOORAIR HOODHOODSHIPPINGBRACKETGEAR DRIVENDAMPERC06022Fig. 40 -- EconoMi$er2 Component LocationsFOR OCCUPANC

35435286711011912PINKVIOLETBLACKBLUEYELLOWNOTE 1NOTE 3RUN500 OHMRESISTOR50HJ540573ACTUATORASSEMBLYREDWHITEECONOMISER2 PLUGDIRECT DRIVEACTUATOR4-20mA S

36C06053Fig. 43 -- EconoMi$er IV Functional ViewEconoMi$er IVTable 15 provides a summary of EconoMi$er IV.Troubleshooting instructions are e nclosed.A

37SUPPLY AIRTEMPERATURESENSORMOUNTINGLOCATIONSUPPLY AIRTEMPERATURESENSORC06033Fig. 44 -- Supply Air Sensor LocationThe temperature sensor looks like a

38provided in the EconoMi$er IV wiring harness. (See Fig.38.)ECONOMI$ERIVECONOMI$ERIVCONTROLLERGROMMETRETURN AIRSENSORRETURN DUCT(FIELD-PROVIDED)C0708

39TR124 VacCOMTR24 Va cHOT12345EFEF1+_P1T1PTNEXH2V 10VEXHSetSet2V 10V2V 10VDCVDCVFreeCoolBCADSO+SR+SRSOAQ1AQDCVMinPosOpenMaxN1C06038Fig. 50 -- EonoMi$

4Re--install by placing the frame in its track, rotating theretainer back down and tighten all screws.SUPPLY FAN (BLOWER) SECTI ONELECTRICAL SHOCK HAZ

405. Carefully adjust the minimum positionpotentiometer until the measured mixed airtemperature matches the calculated value.6. Reconnect the supply a

41Table 17 – EconoMi$er IV Sensor UsageAPPLICATIONECONOMI$ER IV WITH OUTDOOR AIRDRY BULB SENSORAccessories RequiredOutdoor AirDry BulbNone. The outdoo

42when the potentiometer is approximately 9--v. The ac-tuator should drive fully closed.6. Turn the DCV and Exhaust potentiometers CCW untilthe Exhaus

43b. Inspect for oil at all refrigerant tubing connec-tions and on unit base. Detecting oil generallyindicates a refrigerant leak. Leak --test all ref

44setting below the room temperature and verify that theburners and evaporator fa n turn off.Refer to Table 11 and Table 12 for the correct orifice to

45During free cooling operation, a supply air temperat ure(SAT) above 50_F will cause the dampers to modulatebetween Minimum Position setpoint and 100

46C08308Fig. 52 -- 580J Typical Unit Wiring Diagram -- Power (06A, B, C 208/230--3--60)580J

47C08317Fig. 53 -- 580J Unit Wiri ng Diagram -- Control (06A, B, C)580J

48APPENDIX I. MODEL NUMBER SIGNIFICANCEModel Number Nomenclature1234567891011121314151617185 8 0 J E 0 6 A 0 7 2 A 1 A 0 A A --____________ ______ ___

49APPE NDIX II. PHYSICAL DATAPhysical Data (Cooling) 3 -- 6 TONS -- Standard Refrigeration System580J*04 580J*05 580J*06 580J*07Refrigeration System#C

5C07075Fig. 6 -- Supply--Fan Pulley AdjustmentBeari ngsThis fan system uses bearings featuring concentric splitlocking collars. The collars are tighte

50APPENDIX II. PHYSICAL DATA (cont.)Physical Data (Cooling) 7.5 -- 10 TONS -- Standard Refrigeration System580J*08 580J*09 580J*12Refrigeration System

51APPENDIX II. PHYSICAL DATA (cont.)Physical Data (Heating) 3 -- 6 TONS580J*04 580J*05 580J*06 580J*07Gas Connection#ofGasValves 1 1 1 1Connection siz

52APPENDIX II. PHYSICAL DATA (cont.)Physical Data (Heating) 7.5 -- 10 TONS580J*04 580J*05 580J*06 580J*07Gas Connection#ofGasValves 1 1 1 1Nat. gas su

53APPENDIX III. FAN PERFORMANCEGeneral Fan Performance Notes:1. Interpolation is permissible. Do not extrapolate.2. External static pressure is the st

54APPENDIX III. FAN PERFORMANCE (cont.)580J*04 1 Phase 3 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

55APPENDIX III. FAN PERFORMANCE (cont.)580J*04 3 Phase 3 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

56APPENDIX III. FAN PERFORMANCE (cont.)580J*05 1 Phase 4 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

57APPENDIX III. FAN PERFORMANCE (cont.)580J*05 3 Phase 4 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

58APPENDIX III. FAN PERFORMANCE (cont.)580J*06 1 Phase 5 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

59APPENDIX III. FAN PERFORMANCE (cont.)580J*06 3 Phase 5 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

6difficult. Surface loaded fibers must be completelyremoved prior to using low velocity clean water rinse.Periodic Clean WaterRinseA periodic clean wa

60APPENDIX III. FAN PERFORMANCE (cont.)580J*07 3 Phase 6 Ton Horizontal SupplyCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

61APPENDIX III. FAN PERFORMANCE (cont.)580J*08 3 PHASE 7.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RP

62APPENDIX III. FAN PERFORMANCE (cont.)580J*09 3 PHASE 8.5 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RP

63APPENDIX III. FAN PERFORMANCE (cont.)580J*12 3 PHASE 10 TON HORIZONTAL SUPPLYCFMAVAILABLEEXTERNALSTATICPRESSURE(in.wg)0.2 0.4 0.6 0.8 1.0RPM BHP RPM

64APPENDIX III. FAN PERFORMANCE (cont.)Pulley AdjustmentUNITMOTOR/DRIVECOMBOMOTOR PULLEY TURNS OPEN0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0041phase

65APPENDIX IV. ELECTRICAL DATA580J*04 3 TONSV --- P h --- H zVOLTAGE COMP (ea) OFM (ea) IFMRANGERLA LRA WATTS FLA TYPEMaxWATTSMaxAMP DrawEFF at Full L

66APPENDIX IV. ELECTRICAL DATA (cont.)580J*06 5 TONSV --- P h --- H zVOLTAGE COMP (ea) OFM (ea) IFMRANGERLA LRA WATTS FLA TYPEMaxWATTSMaxAMP DrawEFF a

67APPENDIX IV. ELECTRICAL DATA (cont.)580J*08 7.5 TONSV --- P h --- H zVOLTAGERANGECOMP (ea) OFM (ea) IFMRLA LRA WATTS FLA TYPEMaxWATTSMaxAMP DrawEFF

68APPENDIX IV. ELECTRICAL DATA (cont.)MCA/MOCP Determination No C.O. or UNPWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTF

69APPENDIX IV. ELECTRICAL DATA (cont.)MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHAUSTF

7UNIT DAMAGE HAZARDFailure to follow this caution may result in acceleratedcorrosion of unit parts.Harsh chemicals, household bleach or acid or basicc

70APPENDIX V. WIRING DIAGRAM LISTWiring Diagrams580JSIZE VOLTA GE CONTROL POWER04208/230---1---60 48TM500213.05 48TM500749.08208/230---3---60 48TM5002

71APPENDIX VI. MOTORMASTER SENSOR LOCATIONSC08259Fig. 54 -- 580J*04(A, B, C) Outdoor CircuitingC08260Fig. 55 -- 580J*05/06(A, B, C) Outdoor Circuiting

72APPE NDIX VI. MOTORMASTER SENSOR LOCATIONS (cont.)C08263Fig. 58 -- 580J*09/12(A, C) Outdoor CircuitingManufacturer reserves the right to discontinue

73START-UP CHECKLIST(Remove and Store in Job File)I. PRELIMINARY INFORMATIONMODEL NO.: SERIAL NO.:DATE: TECHNICIAN:BUILDING LOCATION:II. PRE-START-UP

81/2-20 UNF RH300.596.475/8” HEXSEATCORE WASHERDEPRESSOR PER ARI 720+.01/-.035 FROM FACE OF BODY7/16-20 UNF RHO-RING45torqued into the seat. Appropri

9COOLING CHARGING CHARTSC08203C08204Fig. 12 -- Cooling Charging Charts580J