Bryant PURON 581J User Manual Page 1

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581J
SINGLE PACKAGE ROOFTOP
GAS HEATING/ELECTRIC COOLING UNIT
SIZES 07, 08, 09 & 12 with PURON
R
(R--410A) REFIRGERANT
Installation Instructions
NOTE: Read the entire instruction manual before starting
the installation
TABLE OF CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION 7...............................
Jobsite Survey 7................................
Step 1 -- Plan for Unit Location 7..................
Roof Mount 7...............................
Step 2 -- Plan for Sequence of Unit Installation 8......
Curb--Mount Installation 8.....................
Pad--Mount Installation 8......................
Frame--Mount Installation 8....................
Step 3 -- Inspect Unit 8...........................
Step 4 -- Provide Unit Support 8...................
Roof Curb Mount 8..........................
Slab Mount (Horizontal Units Only) 8...........
Alternate Unit Support
(In Lieu of Curb or Slab Mount) 8..............
Step 5 -- Field Fabricate Ductwork 11...............
Step 6 -- Rig and Place Unit 11....................
Positioning on Curb 12.......................
Step 7 -- Convert to Horizontal & Connect Ductwork 12...
Step 8 -- Install Outside Air Hood 12...............
Economizer and Two Position Damper Hood
Package Removal and Setup Factory Option 12..
Economizer Hood and Two--Position Hood 13.....
Step 9 -- Install Flue Hood 13.....................
Step 10 -- Install Gas Piping 13....................
Factory--Option Thru--Base Connections
(Gas Connections) 14.........................
Step 11 -- Install External Condensate Trap and Line 16..
Step 12 -- Make Electrical Connections 17...........
Field Power Supply 17........................
Units with Factory--Installed Disconnect 17.......
Units without Factory--Installed Disconnect 17....
All Units 17................................
Convenience Outlets 18.......................
Factory--Option Thru--Base Connections
(Electrical Connections) 19....................
Units without Thru--Base Connections 19.........
Field Control Wiring 19.......................
Thermostat 19...............................
Unit without Thru--Base Connection Kit 20.......
Heat Anticipator Settings 20...................
Perfect Humidityt Control Connections 21........
Perfect Humidity -- Space RH Controller 21.......
RTU Open Control System 23...................
Supply Air Temperature (SAT) Sensor 26.........
Outdoor Air Temperature (OAT) Sensor 26.......
EconoMi$er2 27.............................
Field Connections 27..........................
Space Temperature (SPT) Sensors 27............
Indoor Air Quality (CO
2
)Sensor 28.............
Outdoor Air Quality Sensor 28.................
Smoke Detector/Fire Shutdown (FSD) 29.........
Space Humidity Sensor or Humidistat 29.........
Connecting Discrete Inputs 30..................
Communication Wiring -- Protocols 31............
General 31.................................
Local Access 32..............................
RTU Open Troubleshooting 32.................
Outdoor Air Enthalpy Control 33.................
Differential Enthalpy Control 33................
Return Air Enthalpy Sensor 34.................
Smoke Detectors 34...........................
System 34..................................
Controller 34...............................
Sensor Module 34...........................
Smoke Detector Locations 35....................
Supply Air 35...............................
Return Air without Economizer 35..............
Return Air with Economizer 35.................
Step 13 -- Adjust Factory--Installed Options 40........
Step 14 -- Install Accessories 40...................
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Summary of Contents

Page 1 - Installation Instructions

581JSINGLE PACKAGE ROOFTOPGAS HEATING/ELECTRIC COOLING UNITSIZES 07, 08, 09 & 12 with PURONR(R--410A) REFIRGERANTInstallation InstructionsNOTE: Re

Page 2

10581J*12581J*12UNIT SIZEROOFCURBACCESSORYCRRFCURB003A02CRRFCURB004A021’ - 2”[356]2’ - 0”[610]C11082Fig. 5 -- Roof Curb Details — Size 12581J

Page 3

11A-B0.5” (13)B-C1.0” (25)A-C1.0” (25)MAXIMUM ALLOWABLEDIFFERENCE IN. (MM)C06110Fig. 6 -- Unit Leveling TolerancesStep 5 — Field Fabricate DuctworkCab

Page 4

12PositioningonCurb—Position unit on roof curb so that the following clearancesare maintained:1/4in. (6.4 mm) clearance between theroof curb and the b

Page 5

134. Carefully lift the hood assembly (with metal tray)through the filter access opening and assemble per thesteps outlined in Economizer Hood and Two

Page 6

14This unit is factory equipped for use with Natural Gas fuelat elevations up to 2000 ft (610 m) above sea level. Unitmay be field converted for opera

Page 7 - INSTALLATION

15EMBOSSMENT STAINLESS STEEL FITTING SUPPORTBRACKETC08579Fig. 17 -- Gas Line PipingOther hardware required to complete the installation ofthe gas supp

Page 8 - Step 4 — Provide Unit Support

16NOTE: Pressure test the gas supply system after the gassupply piping is connected to the gas valve. The supplypiping must be disconnected from the g

Page 9

17Step 12 — Make Electrical ConnectionsELECTRICAL SHOCK HAZARDFailure to follow this warning could result in personalinjury or death.Do not use gas pi

Page 10

18Provide a ground--fault and short--circuit over--currentprotection device (fuse or breaker) per NEC Article 440(or local codes). Refer to unit infor

Page 11 - Step 6 — Rig and Place Unit

19convenience outlet; access is through the unit’s controlbox access panel. See Fig. 26.The primary leads to the convenience outlet transformer arenot

Page 12 - Ductwork (when required)

2SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service,maintenance, or use can cause explosion, fire, electricalshock or other c

Page 13 - Step 10 — Install Gas Piping

20For wire runs up to 50 ft. (15 m), use no. 18 AWG(American Wire Gage) insulated wire (35_C minimum).For50to75ft.(15to23m),useno.16AWGinsulatedwire (

Page 14

21Perfect Humidityt Control ConnectionsPerfect Humidity -- Space RH Controller —NOTE: Perfect Humidity is a factory installed optionwhich is only avai

Page 15

22HUMIDISTATC11071Fig. 32 -- Typical Perfect Humidityt Dehumidification System Humidistat WiringRcRhW1GY2CO/W2/BY1OATRRSSRTNHUMD1D2V+VgX*CGW2W1Y2Y1REd

Page 16

23RTU Open Control SystemThe RTU Open control is factory--mounted in the48DC*D unit’s main control box, to the left of the CTB.See Fig. 35. Factory wi

Page 17 - Units With Disconnect Option

24C11069Fig. 35 -- RTU Open System Control Wiring Diagram581J

Page 18

25C11070Fig. 36 -- RTU Open System Control Wiring Diagram with Perfect Humidityt581J

Page 19

26Table 3 – RTU Open Controller Inputs and OutputsPOINT NAMEBACnet OBJECTNAMETYPE OF I/OCONNECTION PINNUMBER(S)DEDICATED INPUTSSpace Temp / Zone Temp

Page 20 - Connections

27EconoMi$er2 —The RTU Open control is used with EconoMi$er2 (optionor accessory) for outdoor air management. The damperposition is controlled directl

Page 21

28Connect T--59: The T--59 space sensor requires aseparate, isolated power supply of 24 VAC. See Fig. 42for internal connections at the T--59. Connect

Page 22 - THERMOSTAT

29COVER REMOVED SIDE VIEWC07135Fig. 45 -- Outdoor Air Quality Sensor CoverWiring the Outdoor Air CO2Sensor: A dedicatedpower supply is required for th

Page 23 - RTU Open Control System

3Horizontal Connections / EconomizerVertical Connections / EconomizerC11110Fig. 1 -- Unit Dimensional Drawing — Sizes 07--09581J

Page 24

30Relative Humidity Sensor(Polarized Male Connector)J4-1 or J4-4 + 24 VDC Supply VoltageJ4-2 or J4-5 (-) 4 to 20 mA Current Loop Outputto RTU-OPEN4-20

Page 25

31Communication Wiring -- ProtocolsGeneral —Protocols are the communication languages spoken bycontrol devices. The main purpose of a protocol is toco

Page 26

32Local AccessBACview6Handheld: The BACview6is a keypad/displayinterface used to connect to the RTU Open to access thecontrol information, read sensor

Page 27 - Field Connections

33Table 4 – LEDsThe LEDs on the RTU Open show the status of certain functionsIf this LED is on... Status is...Power RTU Open has powerRx RTU Open is r

Page 28

34Return Air Enthalpy Sensor —Mount the return--air enthalpy sensor (33CSENTSEN) inthe return--air section of the economizer. The return airsensor is

Page 29 - COVER REMOVED SIDE VIEW

35takes the appropriate action to shut down fans andblowers, change over air handling systems, notify the firealarm control panel, etc.The sensor uses

Page 30 - (Polarized Male Connector)

36Return AirSampling TubeC08129Fig. 59 -- Return Air Sampling Tube LocationCompleting Installation of Return Air Smoke Sensor:1. Unscrew the two screw

Page 31 - Baud Rate Selections

37Table 5 – Unit Wire/Fuse or HACR Breaker Sizing DataUNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHA USTFLANO C.O. or UNPWR C.O.NO P.

Page 32 - Local Access

38Table 5 — Unit Wire/Fuse or HACR Breaker Sizing Data (cont)UNITNOM.V --- P h --- H zIFMTYPECOMBUSTIONFAN MOTORFLAPOWEREXHA USTFLAw/ PWRD C.O.NO P.E.

Page 33 - 33CSENTHSW)

39Legend and Notes for Table 5LEGEND:BRKR --- Circuit breakerCO --- Convenient outletDISC --- DisconnectFLA --- Full load ampsLRA --- Locked rotor amp

Page 34 - Smoke Detectors

4C11111Fig. 1 -- Unit Dimensional Drawing — Sizes 07--09 (cont.)581J

Page 35 - Smoke Detector Locations

40Economizer 2 Position DamperUnit Without Economizer or2 Position DamperC10150Fig. 62 -- EconoMi$ert IV WiringStep 13 — Adjust Factory--Installed Opt

Page 36 - Sampling Tube

5Vertical Connections / EconomizerHorizontal Connections / EconomizerC11112Fig. 2 -- Unit Dimensional Drawing — Size 12581J

Page 37

6C11113Fig. 2 -- Unit Dimensional Drawing — Size 12 (cont.)581J

Page 38

7INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Consult local building codes and the NEC (NationalElectrical Code) ANS

Page 39 - AC = 226 v

8Step 2 — Plan for Sequence of Unit InstallationThe support method used for this unit will dictate differentsequences for the steps of unit installati

Page 40 - Step 14 — Install Accessories

9581J*07-09UNIT SIZEROOFCURBACCESSORYCRRFCURB003A01CRRFCURB004A011’ - 2”[356]A2’ - 0”[610]C11081Fig. 4 -- Roof Curb Details — Sizes 07--09581J

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