Bryant 310JAV Installation, start-up, operating, and service and Instruction Manual Page 1

Browse online or download Instruction Manual for Water heaters & boilers Bryant 310JAV Installation, start-up, operating, and service and. Bryant 310JAV Installation, start-up, operating, and service and Instruction manual User Manual

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NOTE: Read the entire instruction manual before starting the installation.
This symbol indicates a change since the last issue.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................................................................................................................................................1
INTRODUCTION..........................................................................................................................................................................................................2
DESCRIPTION AND USAGE .....................................................................................................................................................................................2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTION .........................................................................................................................................4
SECTION I: MULTIPOISE SINGLE-SPEED AND TWO-SPEED NON-CONDENSING HSI FURNACE MODELS ........................................4
Install Furnaces.........................................................................................................................................................................................................4
Upflow/Downflow, Side-by-Side Position .........................................................................................................................................................4
Upflow/Downflow, Back-to-Back Position........................................................................................................................................................7
Horizontal, Back-to-Back Position .....................................................................................................................................................................8
Horizontal, Stacked Together ...........................................................................................................................................................................10
Connect Electrical Components—Heating ............................................................................................................................................................11
All Single-Stage Models: 58STA, 58STX, 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, AND PG8JAA
Multipoise Single-Speed Non-Condensing HSI Furnaces...............................................................................................................................11
All Two-Stage Models: 58CTA, 58CTX, 312AAV, 312JAV Multipoise Two-Speed Non-Condensing HSI Furnaces with PSC
Motors................................................................................................................................................................................................................15
Connect Electrical Components-Cooling...............................................................................................................................................................17
Venting....................................................................................................................................................................................................................17
Gas Supply Piping..................................................................................................................................................................................................17
Electrical Supply Connections ...............................................................................................................................................................................17
Start-Up and Adjustment........................................................................................................................................................................................19
Sequence of Operation ...........................................................................................................................................................................................21
SECTION II: SINGLE-SPEED AND TWO-SPEED MULTIPOISE CONDENSING HSI FURNACE MODELS...............................................22
Install Furnaces.......................................................................................................................................................................................................22
Upflow, Downflow, Side-By-Side Configuration............................................................................................................................................22
Upflow/Downflow, Back-to-Back Configuration ............................................................................................................................................27
Horizontal, Back-to-Back Configuration..........................................................................................................................................................28
Connect Electrical Components—Heating ............................................................................................................................................................30
Connect Electrical Components—Cooling ............................................................................................................................................................33
Venting....................................................................................................................................................................................................................34
Gas Supply Piping..................................................................................................................................................................................................34
Condensate Drain Connections ..............................................................................................................................................................................34
Electrical Supply Connections ...............................................................................................................................................................................34
Start-Up and Adjustment........................................................................................................................................................................................34
Sequence of Operation ...........................................................................................................................................................................................36
Fixed Capacity Furnaces...................................................................................................................................................................................36
SAFETY CONSIDERATIONS
Installing and servicing of heating equipment can be hazardous due to gas and electrical components. Only trained personnel should install or
service heating equipment.
Untrained personnel can perform basic maintenance such as cleaning and replacing filters. All other operations should be performed by trained
service personnel. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to the unit.
Follow all safety codes. Wear safety glasses and work gloves. Have a fire extinguisher available.
Recognize safety information. This is the safety-alert symbol
. When you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. These words are used with the safety-alert symbol. DANGER
identifies the most serious hazards which will result in severe personal injury or death. WARNING signifies a hazard which could result in
personal injury or death. CAUTION is used to identify unsafe practices which would result in minor personal injury or product and property
damage. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.
Installation Instructions
KGATW0601HSI
Twinning Kit for HSI Single-and
2-Stage Upflow Condensing and
Non-Condensing Gas Furnaces
Catalog No.: AG-GATW-15 Cancels: AG-GATW-14 Printed in U.S.A. 10-05
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Summary of Contents

Page 1 - Installation Instructions

NOTE: Read the entire instruction manual before starting the installation.This symbol → indicates a change since the last issue.TABLE OF CONTENTSSAFET

Page 2

4. For All Horizontal applications:Return air can only be connected to bottom opening of furnace. (See Fig. 2.) A common return air plenum is required

Page 3

b. Remove 2 screws from bottom front panel.c. Rotate front panel downward to remove.d. Remove bottom closure panel and set aside for possible use as r

Page 4

The twinning kit can be used for single-stage or 2-stage heating operation. There are 3 harness assemblies included in this kit. If the furnaces aresi

Page 5

c. Connect TKR black wire labeled C from TKR to LH furnace control thermostat connection COM 24V.d. Connect yellow wire labeled TEST to LH furnace con

Page 6

5. Install Auxiliary Blower Door Interlock Switch, ILK-1 on Secondary furnace:a. Measure along the left edge of the furnace casing, 5 inches down from

Page 7

CAUTION: UNIT DAMAGE HAZARDFailure to follow this caution could result in intermitted furnace operation and unit damage.Supply-air temperature will be

Page 8

Two-Stage Heat with Single-Stage Gas-Heat Thermostat (Field Supplied) (See Fig. 15.)NOTE: This application allows both furnaces to operate as 1 furnac

Page 9

7. Dress wires to ensure they do not contact sharp or moving parts nor interfere with blower operation, removal of filters, or operation ofswitches.8.

Page 10

IF:a. Both LEDs are on continuously:System phasing is okay.b. One or both LEDs are rapidly flashing:(1.) Line voltage polarity is reversed(2.) Reverse

Page 11

d. One or both LEDs are dim or flickering.Furnaces are on different phase legs. Disconnect TWIN/TEST lead. If both LEDs are on continuously when TWIN/

Page 12

CAUTION: UNIT DAMAGE HAZARDFailure to follow this caution could result in improper and dangerous operation.Label all wires prior to disconnection when

Page 13 - TKR Relay-Secure w/2

Single Stage furnaces with single-stage thermostat, 327893–101Single Stage furnaces with two-stage thermostat, 327892–101Two Stage furnaces with singl

Page 14

d. Cooling thermostat R-to-G-and-Y for single-speed cooling blower.8. Reinstall control doors on both furnaces.9. Instruct user in operation of furnac

Page 15

See Section I, Procedure 2 for furnace and kit components used.1. The 2-stage thermostat causes the furnaces to operate in first-stage heat (LH furnac

Page 16

Fig. 18—Wiring Diagram for Fixed Capacity, Non-Condensing FurnacesA02140PCBY1RY/Y2WCHUMEAC-2JBLEGENDLS 1, 2 LIMIT SWITCH, AUTO-RESET, SPST(N.C.)OL AUT

Page 17

Fig. 19—Wiring Diagram for Two-Stage Non-Condensing Furnaces A02159GVHIMGRN/YELCNOTE #3BRNBLUBRNGRN/YELREDREDREDNOTE #11FRS1DSSBVSSLS1(WHEN USED)FRS2N

Page 18

d. Remove bottom closure panel and discard.e. Reinstall front filler panel.3. Apply 2 factory-supplied foam strips to mating side of each furnace. Loc

Page 19

6. For downflow applications:a. Position furnaces on downflow kits (no A/C coils) or on entering air-side of A/C coils. Adjust and shim each furnace t

Page 20

c. Drive 1 factory-supplied No. 6 X 3/4-in. LG screw through each hole and tighten until furnaces are secure and foam strips have sealedgap between fu

Page 21

4. Return Air Connectionsa. For upflow applications:Bottom return air usage is required as part of any upflow return air configuration. If additional

Page 22

Do not suspend furnaces with straps or suspend furnaces from roof decking.For attic installations on a platform:1. Construct a platform from ¾″ (nomin

Page 23 - 327560-101 REV. D

Fig. 1—Upflow Ductwork ConnectionsA02223BBAAAATwinned FurnaceCommonSupply AirPlenumCommonReturnAirPlenumExample 1Example 1 Notes:Return duct cannot ob

Page 24 - 327561-101 R E V. E

a. Lay furnaces back-to-back on a flat surface.b. Similar to side-by-side installations (See Fig. 24.), drill two 1/8-in. holes, approximately 1 in. b

Page 25

Install the harness as follows:a. Remove lock nuts from the end of each conduit connector.b. Route the end of the harness that mates to the TKR relay

Page 26 - FRONT FILLER

4. Two-Stage Heating using Fixed Capacity Furnaces with Two-Stage Gas-Heat Thermostat (Field Supplied) (See Fig. 14.)NOTE: This modification allows LH

Page 27 - OPENINGS TOGETHER

NOTE: See Fig. 14.a. Disconnect TKR white wire labeled W from LH furnace control thermostat connection W.b. Cut terminal off TKR white wire labeled W

Page 28

PROCEDURE 4—VENTINGRefer to Installation, Start-Up, and Operating Instructions supplied with each furnace for venting information. Each furnace must a

Page 29

2. Position blower off delay switches on controls in BOTH furnaces to the SAME desired blower off delay in heating. See furnace Installation,Start-Up,

Page 30 - 8" ROD, HEX NUT

4. Attach twinning reference label 327956-101 on the outside of blower access door of RH furnace5. Manually close the blower switch.6. Turn on power a

Page 31

Fig. 37—Fixed Capacity Condensing Furnace Wiring DiagramA02157PCBTRANFRSNOTE #11LSPRS(WHEN USED)LGPSFUSED OR CIRCUIT BREAKERDISCONNECT SWITCH (WHEN R

Page 32 - Unused condensate

Fig. 38—Two-Stage Condensing Furnace Wiring DiagramA02255GVHIMGRN/YELCNOTE #3BRNBLUBRNGRN/YELREDREDFRSLSNOTE #11ORNYELHSIL1NOTE #2GNDNEUTRALFU2FUSE OR

Page 33

2. Operation in all modes (sequence of operation) is the same for twinned furnaces as for an individual furnace. See furnace Installation,Start-Up, an

Page 34

NOTE: As a result of staged heating with single-speed furnaces, the air temperature distribution in the supply plenum may be uneven when only1 furnace

Page 35 - ″ MAXIMUM

Table 7—Two Stage Heating with Single Stage Thermostat Using 2 Two Stage FurnacesTHERMOSTAT CONNECTIONS CONTROL BOARD CONNECTION ACTIONR R Power from

Page 36 - COMBUSTION AIR

2. Remove outer door and blower access door.3. For upflow and downflow applications:a. For upflow applications:Bottom return air usage is required as

Page 37 - TEST/TWIN

6. Remove 7/8-in. diameter accessory hole knock-outs in blower compartment from mating sides of furnaces. (See Fig. 3.)7. Insert a plastic snap bushin

Page 38 - 326797-101 REV. A

14. Go to PROCEDURE 2A for Single Stage Furnaces or PROCEDURE 2B for Two Stage Furnaces.B. Upflow/Downflow, Back-to-Back PositionRefer to Fig. 3 and T

Page 39

13. Go to PROCEDURE 2A for Single Stage Furnaces or PROCEDURE 2B for Two Stage Furnaces.C. Horizontal, Back-to-Back PositionWhen twinning furnaces in

Page 40

Refer to Fig. 3 and Table 2 for appearance and dimensional drawing of twinned furnaces and their connection locations.1. Select 2 identical heating an

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