Bryant 310JAV Installation, start-up, operating, and service and Instruction Manual Page 1

Browse online or download Instruction Manual for Water heaters & boilers Bryant 310JAV Installation, start-up, operating, and service and. Bryant 310JAV Installation, start-up, operating, and service and Instruction manual User Manual

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NOTE: Read the entire instruction manual before starting the installation.
This symbol indicates a change since the last issue.
SAFETY CONSIDERATIONS
Installing and servicing heating equipment can be hazardous due to gas and electrical components. Only trained and qualified personnel should
install, repair, or service heating equipment.
Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters. Trained service personnel must perform
all other operations. When working on heating equipment, observe precautions in the literature, on tags, and on labels attached to or shipped with
the unit, and other safety precautions that may apply.
Follow all safety codes. In the United States, follow all safety codes including the National Fuel Gas Code (NFGC) NFPA No. 54-2002/ANSI
Z223.1-2002. In Canada, refer to the National Standard of Canada, Natural Gas and Propane Installation Codes (NSCNGPIC), CAN/CGA-B149.1
and .2-M00.
Wear safety glasses and work gloves. Have a fire extinguisher available during Start-up, Adjustment steps, and service calls.
Recognize safety information. This is the safety-alert symbol
. When you see this symbol on the furnace and in instructions or manuals, be
alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION, and NOTE. The words DANGER, WARNING, and CAUTION are used with
the safety-alert symbol. DANGER identifies the most serious hazards, which will result in severe personal injury or death. WARNING signifies
hazards, which could result in personal injury or death. CAUTION is used to identify unsafe practices, which may result in minor personal injury,
or product and property damage. NOTE is used to highlight suggestions, which will result in enhanced installation, reliability, or operation.
WARNING: FIRE, EXPLOSION, ELECTRICAL SHOCK, AND CARBON MONOXIDE POISONING HAZARD
This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instructions and all applicable
codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire,
explosion, or production of carbon monoxide may result causing property damage, personal injury, or loss of life. The qualified service
agency is responsible for the proper installation of this furnace with this kit. The installation is not proper and complete until the
operation of the converted appliance is checked as specified in the manufacturer’s instructions supplied with the kit.
AVERTISSEMENT: LE FEU, L’EXPLOSION, CHOC ELECTRIQUE ,ET MONOXYDE DE CARBONE EMPOISONNER
Cette trousse de conversion ne doit être installée que par le représentant d’un organisme qualifié et conformément aux instructions
du fabricant et à tous les codes et exigences pertinents de l’autorité compétente. Les instructions du présent guide doivent être suivies
afin de réduire au minimum au risque d’incendie ou d’explosion de dommange matériels, de blessure ou de mort. L’organisme qualifié
responsable de l’installation adéquate de cette trousse. L’installation n’est pas adéquate ni complète tant que le bon fonctionnement
de l’appereil converti n’a pas été vérfié selon les instructions du fabricant fornies avec la trousse.
INTRODUCTION
This instruction covers the installation of gas conversion kit Part No. KGANP3001ALL to convert the following furnaces from natural gas usage
to propane gas usage. See appropriate section for your furnace type.
Section 1- (Page 3) Models 58STA, 58STX, 58DLA, 58DLX, 310AAV, 310JAV, 311AAV, 311JAV, PG8MAA, PG8JAA, 58CTA, 58CTX,
58CVA, 58CVX, 312AAV, 312JAV, 315AAV, 315JAV 33.3-inch high, Induced-Combustion, Hot-Surface Ignition, Single Stage, 2-Stage and
Variable Speed Non-Condensing 4-Way Multipoise Furnaces with 42,000 through 154,000 Btuh gas input rates.
CERTIFIED
Installation Instructions
KGANP3001ALL
Gas Conversion Kit Natural-to-Propane for
All Condensing Furnaces, 2-Stage 80%
Variable Speed, 2-Stage Non-Condensing
and Fixed Capacity 80% Furnaces
Form: AG-GANP-31 Cancels: AG-GANP-30 Printed in U.S.A. 5-04 Catalog No. 63GA-NP11
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Summary of Contents

Page 1 - Installation Instructions

NOTE: Read the entire instruction manual before starting the installation.This symbol → indicates a change since the last issue.SAFETY CONSIDERATIONSI

Page 2

13. Set room thermostat to desired temperature.B. Set Two-Stage or Variable Speed Gas Input RateFor Two-Stage furnaces, perform the following on the c

Page 3 - 58DLX 311JAV

2. Jumper R and W/W1 thermostat connection on furnace control.3. Check manifold orifices for gas leaks when main burners ignite. Go to Procedure 4.4.

Page 4 - 5/64” drill bit

When normal gas pressure is restored, the system must be electrically reset to re-establish normal heating operation.Before leaving installation, obse

Page 5 - SPOILER SCREW

INSTALLATIONSECTION 2- INDUCED-COMBUSTION, HOT-SURFACE IGNITION, SINGLE STAGE, TWO-STAGE AND VARIABLE-SPEED,40-INCH NON-CONDENSING FURNACES MODELSPROC

Page 6 - 58CTX 312JAV 58CVX 315JAV

14. Reinstall manifold with 4 screws removed in Procedure 8. Burners should be checked for proper alignment of the burner crossover slot.Verify green

Page 7

3. Remove adjustment screw and natural gas regulator spring (silver).4. Install propane gas regulator spring (white) in gas valve.5. Turn regulator ad

Page 8 - Brass tee . .

1. Be sure gas and electrical supplies to furnace are off.2. Remove caps that conceal adjustment screws for high-and low-heat stage gas valve regulato

Page 9

9. Turn gas supply manual shutoff valve to OFF position.10. Turn off furnace power supply.11. Remove manometer.12. Apply pipe dope sparingly to end of

Page 10

8. Remove manometer and replace manifold pressure tap plug.NOTE: Use propane-gas-resistant pipe dope to prevent gas leaks. DO NOT use Teflon tape.9. T

Page 11 - 327697-204 REV. B

13. Check pressure tap plug for gas leaks when main burners ignite.14. When correct input is obtained, main burner flame should be clear blue, almost

Page 12

• Section 2- (Page 12) Models 58WAV, 58PAV, 58ZAV, 58RAV, 395CAV, 383KAV, 376CAV, 373LAV, 393AAV, 58YAV, PG8UAA,PG8DAA, 58DXT, 58TMA, 58TUA, 58UHV, 58

Page 13

INSTALLATIONSECTION 3- DIRECT-VENT, MULTIPOISE, HOT-SURFACE IGNITION, SINGLE-STAGE, TWO-STAGE AND VARIABLE-SPEEDCONDENSING FURNACESPROCEDURE 1—INSTALL

Page 14 - AS SHIPPED COIL REMOVAL

b. Remove center solid portion of air diffuser. (See Fig. 20.) Use tin snips to cut center portion of air diffuser. Do not overly distort airdiffuser.

Page 15 - APPLIANCE MODELS

PROCEDURE 4—INSTALL MANIFOLD ASSEMBLY, ALL FURNACES1. Reinstall manifold, orifice, and gas-valve assembly in burner box. Ensure manifold seal grommet

Page 16 - NATURAL – SILVER, 10 TURNS)

FOR FIG. 22C1. Be sure gas and electrical supplies to furnace are off.2. Remove caps that conceal adjustment screws for high-and low-heat stage gas va

Page 17

2. Remove 1/8-in. pipe plug from inlet pressure tap on gas valve. (See Fig. 22A, 22B, 22C, or 22D.) DO NOT DISCARD PLUG!3. Apply pipe dope sparingly t

Page 18 - GRY/Y2W/W1

11. Turn gas supply manual shutoff valve to OFF position.12. Turn off furnace power supply.13. Remove manometer.14. Apply pipe dope sparingly to end o

Page 19

7. Turn on furnace power supply.WARNING: FIRE, EXPLOSION, INJURY OR DEATH HAZARDFailure to follow this warning could result in fire, explosion, person

Page 20 - 58MCA 340MAV 490AAV

13. Observe unit operation through 2 complete heating cycles. See sequence of operation in furnace Installation, Start-up and OperatingInstructions.14

Page 21 - AIR INTAKE BOX

This switch also prevents operation when the propane tank level is low which can result in gas with a high concentration of impurities, additives,and

Page 22 - PART NO. 323184-301

3. Apply Gas Conversion Label.a. For Single Stage Furnaces, apply label 327697-203 to burner box cover as shown. (Do not use 327697-202 which is simil

Page 23 - REGULATOR COVER SCREW

INSTALLATIONSECTION 1- INDUCED-COMBUSTION, HOT-SURFACE IGNITION, SINGLE-STAGE, TWO-STAGE AND VARIABLE-SPEED,33.3-INCH HIGH, NON-CONDENSING FURNACESPRO

Page 24

Fig. 30—Position of Igniter to Burner (Section 2)A93347BURNERIGNITOR1132"78"CLCLIGNITORASSEMBLYCELLPANELBURNER1332"HOTSURFACEIGNITORASS

Page 26 - CHECKING PRESSURE)

© 2004 CAC/BDP 7310 W. Morris St., Indianapolis, IN 46231 agganp31—32—Catalog No. 63GA-NP11

Page 27 - 327697-201 REV. B

11. To install burner spoiler screws, follow the following steps:a. Disconnect Hot Surface Igniter (HSI) wires from HSI.b. Disconnect Flame Sensor wir

Page 28

c. Re-install screw in hole underneath heat exchanger inlet.NOTE: It is very IMPORTANT to re-install the NOx bracket mounting screw.d. Repeat steps ″a

Page 29 - MANIFOLD

B. Pre-Adjust 2-Stage Gas ValveNOTE: The following furnaces with Fig. 6D type valves, DO NOT need to have the regulator spring replaced in the gas val

Page 30

4. Turn high-heat stage adjusting screw (3/32-in. hex allen wrench) clockwise (in) 2 fulll turns. This will increase the manifold pressurecloser to th

Page 31

PROCEDURE 4—CHECK INLET GAS PRESSURENOTE: This kit is to be used only when inlet gas pressure is between 11.0-in. w.c. and 13.6-in. w.c.Verify manomet

Page 32 - Catalog No. 63GA-NP11

4. Route yellow wires along wire harness. Secure with wire tie provided in kit. Go to Procedure 6.B. 2-Stage and Variable Speed1. Disconnect yellow wi

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