Bryant 569J Installation Manual

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569J
AIR--COOLED CONDENSING UNITS
60 Hz, with PURON
R
(R--410A) REFRIGERANT
SIZES 07--14
Installation, Start--Up and
Service Instructions
CONTENTS
SAFETY CONSIDERATIONS 2....................
INSTALLATION GUIDELINES 2..................
Replacement/Retrofit — R--22 to Puron 2...........
INSTALLATION 10 -- 23.........................
Jobsite Survey 10...............................
Step 1 -- Plan for Unit Location 10.................
Step 2 -- Complete Pre--Installation Checks 10........
Step 3 -- Prepare Unit Mounting Support 10..........
Step 4 -- Rig and Mount the Unit 10................
Step 5 -- Complete Refrigerant Piping Connections 11...
Step 6 -- Install Accessories 17....................
Step 7 -- Complete Electrical Connections 17.........
PRE-START-UP 24...............................
System Check 24...............................
Turn On Crankcase Heater 24.....................
Preliminary Charge 24...........................
START--UP 24 -- 35..............................
Preliminary Checks 24...........................
Start Unit 25...................................
OPERATING SEQUENCE 36......................
Indoor (Supply) Fan 36..........................
Cooling, Unit Without Economizer 36..............
Cooling, Unit With Economizer 36.................
Heating 36....................................
ROUTINE SYSTEM MAINTENANCE 37............
Quarterly Inspection (and 30 days after initial start) 37...
Seasonal Maintenance 37........................
SERVICE 37 -- 46................................
Refrigeration System 37.........................
Compressor Oil 37..............................
Servicing Systems on Roofs with
Synthetic Materials 37...........................
Liquid Line Filter Drier 38.......................
Filed Refrigerant Access Ports 38..................
Factory High--Flow Access Ports 38................
Comfort Alert Diagnostic Module 39...............
Compressor Protection 41........................
Crankcase Heater 41............................
Low--Pressure Switch 41.........................
High--Pressure Switch 41.........................
Outdoor Fans 41................................
Lubrication 41.................................
Coil Type Identification 44.......................
N O VAT I O N tCoil Cleaning and Maintenance 44.....
Repairing NOVATION Condenser Tube Leaks 44.....
Replacing NOVATION Condenser Coil 45...........
Routine Cleaning of Round-Tube Plate Fin
(RTPF) Coils 45................................
Fastener Torque Values 46........................
TROUBLESHOOTING 46 -- 47.....................
APPENDIX A
Air Conditioner & Heat Pump with Puron
R
Quick Reference Guide 48.........................
APPENDIX B
Wiring Diagram List 48...........................
APPENDIX C
Low Ambient Option — Factory Installed 49..........
START--UP CHECKLIST 55 -- 56...................
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Summary of Contents

Page 1 - Service Instructions

1569JAIR--COOLED CONDENSING UNITS60 Hz, with PURONR(R--410A) REFRIGERANTSIZES 07--14Installation, Start--Up andService InstructionsCONTENTSSAFETY CONS

Page 2

10.INSTALLATIONJobsite SurveyComplete the following checks before installation.1. Consult local building codes and the NEC (NationalElectrical Code) A

Page 3

11If it is necessary to roll the unit into position, mount theunit on longitudinal rails, using a minimum of 3 rollers.Apply force to the rails, not t

Page 4 - LEGEND: MCXH = Novation™ coil

12Table 5 – 569J* 07-14A/B Piping Recommendations (Single-Circuit Unit)R---410A Equivalent LengthFt 0 --- 3 8 38--- 75 75---113 113---150 150--- 188m

Page 5 - RTPF — Round Tube/Plate Fin

13Table 6 – 569J*12-14D/E Piping Recommendations (Two-Circuit Unit)NOTE: 569J***D/E requires TWO sets of refrigeration pipingR---410A Equivalent Lengt

Page 6

14Refer to Hot Gas Bypass line sizing tables for appropriatesize. Contact your Bryant representative for a copy ofthese tables.569J***D/E: Generally o

Page 7

15Installation of liquid line moisture indicating sightglass ineach circuit is recommended. Locate the sightglass(es)between the outlet of the filter

Page 8

16Solenoid drop control wiring: control the power to theliquid line solenoid through a Solenoid Valve Relay (SVR)in all units. Use part number HN61PC0

Page 9 - 569JE14A000G00A0A

17Preliminary Charge —Before starting the unit, charge R-410A liquid refrigerantinto the high side of each 569J circuit through the liquidservice valv

Page 10 - Jobsite Survey

18Disconnect sizing data is provided on the unit informativeplate. Locate on unit cabinet or within sight of the unit pernational or local codes. Do n

Page 11 - Connections

19unit disconnect switch or HACR switch is open. Otherconnection methods will result in the convenience outletcircuit being de-energized when the unit

Page 12

2SAFETY CONSIDERATIONSImproper installation, adjustment, alteration, service,maintenance, or use can cause explosion, fire, electricalshock or other c

Page 13

20All Units —Voltage to compressor terminals during operation must bewithin voltage range indicated on unit nameplate. SeeTables 10 and 11. On 3-phase

Page 14 - VERTICAL INSTALLATION

21If the unit will be operating at 208-3-60 power, removethe black wire (BLK) from the transformer primaryconnection labelled “230” and move it to the

Page 15

22Table 10 – Electrical Data — 569J*07--14A/B 60 Hz UnitsWTIHOUT POWERED CONVENIENCE OUTLETUNIT V --- P h --- H zVOLTAGERANGE}COMPRESSOR 1 OFM (ea)POW

Page 16

23Table 11 – Electrical Data — 569J*12--14D/E 60 Hz UnitsWTIHOUT POWERED CONVENIENCE OUTLETUNIT V --- P h --- H zVOLTAGERANGE}COMP RESSOR1COMP RESSOR2

Page 17 - Step 6 — Install Accessories

24PRE-START-UPIMPORTANT: Before beginning Pre-Start-Up orStart-Up, review Start-Up Checklist at the back of thisbook. The Checklist assures proper sta

Page 18 - Units With Disconnect Option

25Compressor Overload —This overload interrupts power to the compressor wheneither the current or internal motor winding temperaturebecomes excessive,

Page 19 - 50HJ542739

26C10913Fig. 21 -- 569J*07A/B Charging Chart (Novation)C10914Fig. 22 -- 569J*08A/B Charging Chart (Novation)569J

Page 20 - Field Wiring

27C10915Fig. 23 -- 569J*12A/B Charging Chart (Novation)C10916Fig. 24 -- 569J*14A/B Charging Chart (Novation)569J

Page 21

28C10917Fig. 25 -- 569J*12D/E Charging Chart (Novation)569J

Page 22

29C10918Fig. 26 -- 569J*14D/E Charging Chart (Novation)569J

Page 23 - V --- P h --- H z

3Same tube sizes are capable of handling higher flowrates(expressed as tons of cooling capacity) with Puronrefrigerant compared to R--22 at constant p

Page 24 - START-UP

30C10919Fig. 27 -- 569J*07A/B Charging Chart (RTPF)C10920Fig. 28 -- 569J*08A/B Charging Chart (RTPF)569J

Page 25 - increase cool-down times

31C10921Fig. 29 -- 569J*12A/B Charging Chart (RTPF)C11093Fig. 30 -- 569J*14A/B Charging Chart (RTPF)569J

Page 26

32C10923Fig. 31 -- 569J*12D/E Charging Chart (RTPF)569J

Page 27

33C11094Fig. 32 -- 569J*14D/E Charging Chart (RTPF)569J

Page 28

34C10925Fig. 33 -- Typical 569J***A/B Wiring Diagram569J

Page 29

35C10926Fig. 34 -- Typical 569J***D/E Wiring Diagram569J

Page 30

36OPERATING SEQUENCEBase Unit ControlsIndoor (Supply) Fan —The indoor fan contactor (IFC) is remotely located at the fancoil or fan section. If the th

Page 31

37ROUTINE SYSTEM MAINTENANCEThese items should be part of a routine maintenanceprogram, to be checked every month or two, until a specificschedule for

Page 32

38Liquid Line Filter Drier —The factory-provided filter drier is specifically designed tooperate with Puron®. Replace the filter drier withfactory-aut

Page 33

39Comfort Alert Diagnostic ModuleThe Comfort Alert Diagnostic Module (CADM) monitorsand analyzes data from the Copeland Scroll® three-phasecompressor

Page 34

4C11097UNITSTD. UNIT WT. CORNER A CORNER B CORNER C CORNER D CENTER OF GRAVITY UNIT HEIGHTlbs. kg. lbs. kg. lbs. kg. lbs. kg. lbs. kg. X Y Z H569J*07A

Page 35

40Table 12 – LED Status CodesStatus LED Status LED Description Status LED Troubleshooting InformationGreen “POWER” Module has power Suppl y voltage is

Page 36 - OPERATING SEQUENCE

41Table 13 – CADM TroubleshootingMiswired Module Indication Recommended Troubleshooting ActionGreen LED is not on,module does not power upDetermine if

Page 37 - ROUTINE SYSTEM MAINTENANCE

42Condenser FansServiceValvesC10927Fig. 38 -- Typical Exterior, Single--Circuit Unit (569J*08A/B shown)32LT SensorTypical Location(NOVATION coil model

Page 38 - (Part No. EC39EZ067)

43Condenser FansServiceValvesC10929Fig. 40 -- Typical Exterior, Two--Circuit Unit (569J*14D/E shown)HPSLPSMotormasterSensor Location(NOVATION coil mod

Page 39

44Coil Type Identification569J units are available with different coil types. Cleaningmethods differ for each type so identifying the coil type isimpo

Page 40 - Table 12 – LED Status Codes

45The repair procedure requires the use of MAPP gas andtorch (must be supplied by servicer) instead of conventionaloxyacetylene fuel and torch. While

Page 41 - Compressor Protection

467. Hold garden sprayer nozzle close to finned areas andapply cleaner with a vertical, up-and-down motion.Avoid spraying in horizontal pattern to min

Page 42 - Condenser Fans

47TROUBLESHOOTING (cont)PROBLEM SOLUTIONCOMPRESSOR CYCLES ON LOW-PRESSURE SWITCHIndoor-Air F an Running1. Liquid line solenoid valve(s) fails to open.

Page 43

48APPENDIX AAir Conditioner & Heat Pump with PURON®— Quick Reference GuideS Puron®(R-410A) refrigerant operates at 50 percent to70 percent higher

Page 44 - Coil Type Identification

49APPENDIX CLow Ambient Option — Factory InstalledUnits with the factory installed low ambient option areequipped with a MotormasterRsolid--state head

Page 45

5Table 1A — Physical Data —569J*07-14A/B Units — 60 Hz EnglishUNIT SIZE 569J *07A/B *08A/B *12A/B *14A/BNOMINAL CAP ACITY (tons) 6 7.5 10 12.5OPERATIN

Page 46 - TROUBLESHOOTING

5020 in(508 mm)SensorC10931Fig. 44 -- 569J***A/B Motormaster Sensor Location(All Sizes -- Novation)10 in(254 mm)SensorC10932Fig. 45 -- 569J*12--14D/E

Page 47 - TROUBLESHOOTING (cont)

51569J*07-08A/B 569J*12A/B 569J*14A/BC11098Fig. 46 -- 569J*07--14A/B Motormaster Sensor Location (RTPF)569J

Page 48 - APPENDIX B

52569J*12D/E 569J*14D/EC11099Fig. 47 -- 569J*12--14D/E Motormaster Sensor Location (RTPF)569J

Page 49 - APPENDIX C

53DKJHGFECBAC10800Fig. 48 -- Wind Baffles569J

Page 50 - (Novation)

54Table15–WindBaffleDimensionDIMENSIONS --- INCHESUNI T B AFFLE A B C D E F G H J K569J*07A/ B (MCHX)LEFT SI D E 321/2331/434 351/46 18 341/8--- --- -

Page 51

55START-UP CHECKLISTI. PRELIMINARY INFORMATIONOUTDOOR: MODEL NO. SERIAL NO.INDOOR: AIRHANDLER MANUFACTURERMODEL NO. SERIAL NO.ADDITIONAL ACCESSORIESII

Page 52 - 569J*12D/E 569J*14D/E

56CHECK VOLTAGE IMBALANCELINE-TO-LINE VOLTS: AB V AC V BC V(AB + AC + BC)/3 = AVERAGE VOLTAGE = VMAXIMUM DEVIATION FROM AVERAGE VOLTAGE = VVOLTAGE IMB

Page 53 - Fig. 48 -- Wind Baffles

6Table 1B — Physical Data — 569J*07-14A/B Units — 60 Hz SIUNIT SIZE 569J *07A/B *08A/B *12A/B *14A/BNOMINAL CAP ACITY (kW) 21.1 26.4 35.1 44OPERATING

Page 54 - Table15–WindBaffleDimension

7Table 2A — Physical Data — 569J*12-14D/E Units — 60 Hz EnglishUNIT SIZE 569J *12D/E *14D/ENOMINAL CAP ACITY (tons) 10 12.5OPERATING WEIGHTS (lb)NOVAT

Page 55 - START-UP CHECKLIST

8Table 2B — Physical Data — 569J*16-25D/E Units — 60 Hz SIUNIT SIZE 569J *12D/E *14D/ENOMINAL CAP ACITY (kW) 35.1 44OPERATING WEIGHTS (kg)NOVATION™ Co

Page 56 - CHECK VOLTAGE IMBALANCE

9Puronr1=1234567891011121314151617569JE14A000G00A0A_____________Model TypePackaging569J = Bryant Condensing UnitR--- 410A RefrigerantA=StandardType of

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