Bryant 345MAV User Manual

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NOTE: Read the entire instruction manual before starting the
installation.
Index Page
DIMENSIONAL DRAWING........................................................2
SAFETY CONSIDERATIONS.....................................................3
Clearances to Combustibles......................................................3
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ....3-4
INTRODUCTION..........................................................................4
APPLICATIONS ......................................................................4-11
General ......................................................................................4
Upflow Applications..............................................................4-7
Downflow Applications.........................................................7-8
Horizontal Left (Supply-Air Discharge) Applications .........8-9
Horizontal Right (Supply-Air Discharge) Applications.....9-11
LOCATION ............................................................................11-12
General...............................................................................11-12
Furnace Location Relative to Cooling Equipment ................12
Hazardous Locations...............................................................12
AIR FOR COMBUSTION AND VENTILATION...............13-14
General ....................................................................................13
Unconfined Space...................................................................13
Confined Space..................................................................13-14
INSTALLATION....................................................................14-17
Leveling Legs (If Desired)................................................14-15
Installation On a Concrete Slab .............................................15
Installation On a Combustible Floor (Downflow
Applications) ................................................................15-16
Installation In Horizontal Applications..................................16
Filter Arrangement..................................................................17
Bottom Closure Panel.............................................................17
Gas Piping...............................................................................18
ELECTRICAL CONNECTIONS...........................................18-21
115-v Wiring......................................................................18-19
24-v Wiring........................................................................19-21
Accessories..............................................................................21
VENTING...............................................................................21-28
Removal of Existing Furnaces from
Common Vent Systems.....................................................22
Combustion-Air and Vent Piping .....................................22-28
Vent Termination....................................................................28
Multiventing............................................................................28
CONDENSATE DRAIN ........................................................28-29
General...............................................................................28-29
Application..............................................................................29
Condensate Drain Protection..................................................29
SEQUENCE OF OPERATION..............................................30-31
Heating Mode..........................................................................30
Cooling Mode.............30 Continuous Blower Mode.............30
Heat Pump Mode....................................................................30
Component Test......................................................................31
START-UP PROCEDURES ..................................................31-37
General ....................................................................................31
Prime Condensate Trap With Water.................................31-32
Purge Gas Lines......................................................................32
Adjustments .......................................................................32-37
Set Gas Input Rate ............................................................32-36
Set Temperature Rise ........................................................36-37
Blower Off Delay (Heat Mode).............................................37
Set Thermostat Heat Anticipator............................................37
CHECK SAFETY CONTROLS..................................................37
Check Primary Limit Control.................................................37
Check Pressure Switch ...........................................................37
CHECKLIST...........................................................................37-38
A93040
®
ama
CANADIAN GAS ASSOCIATION
APPROVED
R
As an ENERGY STAR
Partner, BRYANT Heat-
ing & Cooling Systems
Company has determined
that this product meets the
ENERGY STAR guide-
lines for energy efficiency.
REGISTERED QUALITY SYSTEM
Fig. 1—Multipoise Orientations
A93041
UPFLOW
DOWNFLOW
HORIZONTAL
LEFT
AIRFLOW
AIRFLOW
AIRFLOW
AIRFLOW
HORIZONTAL
RIGHT
installation, start-up,
and operating instructions
4-WAY MULTIPOISE
FIXED-CAPACITY
CONDENSING GAS FURNACE
Cancels: II 345M-40-1 II 345M-40-2
6-98
345MAV
Series B
—1—
Page view 0
1 2 3 4 5 6 ... 39 40

Summary of Contents

Page 1 - Series B

NOTE: Read the entire instruction manual before starting theinstallation.Index PageDIMENSIONAL DRAWING...

Page 2 - DIMENSIONS (IN.)

1. Remove 3 tubes connected to condensate trap.2. Remove trap from blower shelf by gently pushing tabsinward and rotating trap.3. Remove casing hole f

Page 3 - TO COMBUSTIBLE CONSTRUCTION

3. Route extended collector box pressure tube behind inducermotor bracket then between inducer motor and pressureswitch.4. Connect collector box press

Page 4

CAUTION: Do not use this furnace during constructionwhen adhesives, sealers, and/or new carpets are beinginstalled and curing. If the furnace is requi

Page 5

AIR FOR COMBUSTION AND VENTILATIONI. GENERALProvisions for adequate combustion and ventilation air must beprovided in accordance with Section 5.3, Air

Page 6 - 2-IN. CPVC STREET

3. When ducts are used, they must be of the same cross-sectional area as the free area of the openings to which theyconnect. The minimum dimension of

Page 7

II. INSTALLATION ON A CONCRETE SLAB1. Construct hole in floor per dimensions in Fig. 15.2. Place plenum and furnace as shown in Fig. 16.III. INSTALLAT

Page 8

IV. INSTALLATION IN HORIZONTAL APPLICATIONSThese furnaces can be installed horizontally in either horizontalleft or right discharge position. In a cra

Page 9

V. FILTER ARRANGEMENTCAUTION: Never operate unit without a filter or withblower access panel removed.Factory-supplied washable framed filters are ship

Page 10

VII. GAS PIPINGGas piping must be installed in accordance with national and localcodes. Refer to current edition of NFGC. Canadian installationsmust b

Page 11

Use a separate, fused branch electrical circuit containing a properlysized fuse or circuit breaker for this furnace. See Table 3 for wiresize and fuse

Page 12 - TO BURNERS

→ Fig. 2—Dimensional DrawingDIMENSIONS (IN.)UNIT SIZE A D E024040 17-1/2 15-7/8 16036040 17-1/2 15-7/8 16024060 17-1/2 15-7/8 16036060 17-1/2 15-7/8 1

Page 13

Fig. 26—Wiring DiagramA95087PCBBLOWER OFF DELAYSELECTION CHART90 SEC135 SEC180 SEC225 SECGVRHI/LORELAYSEC-1SEC-2WHTPL1321654987LEDTEST/TWINBLOWEROFFDE

Page 14

NOTE: Use AWG No. 18 color-coded copper thermostat wire forlengths up to 100 ft. For wire lengths over 100 ft, use AWG No.16 wire.III. ACCESSORIES1. E

Page 15

I. REMOVAL OF EXISTING FURNACES FROMCOMMON VENT SYSTEMSIf furnace being replaced was connected to a common vent systemwith other appliances, the follo

Page 16

1. Assemble combustion-air inlet pipe.a. Permanently install perforated disk assembly (factory-supplied in loose parts bag) in combustion-air elbowusi

Page 17 - FRONT FILLER

CAUTION: When vent pipe is exposed to temperaturesbelow freezing, such as when it passes through anunheated space or when a chimney is used as a racew

Page 18 - 54-1992

TABLE 4—MAXIMUM ALLOWABLE VENT PIPE LENGTH (FT)ALTITUDE UNIT SIZEVENT PIPEDIAMETER (IN.)NUMBER OF 90° ELBOWS1234560 to 20000240400360401 5 NA NA NA NA

Page 19

TABLE 4—MAXIMUM ALLOWABLE VENT PIPE LENGTH (FT) ContinuedALTITUDE UNIT SIZEVENT PIPEDIAMETER (IN.)NUMBER OF 90° ELBOWS1234565001 to 6000†0240400360401

Page 20 - Fig. 26—Wiring Diagram

WARNING: Vent pipe must be installed and fullyseated against inducer housing. Clamp must be tightenedto prevent any condensate leakage. Failure to fol

Page 21

16. Use appropriate methods to seal openings where vent pipepasses through roof or sidewall.D. Extended Exposed Sidewall PipesSidewall vent pipe termi

Page 22

Condensate trap MUST be used for all applications.An external trap is not required when connecting the field drain tothis condensate trap.The field dr

Page 23 - 24-1/2 12 ± 1/2

SAFETY CONSIDERATIONSInstalling and servicing heating equipment can be hazardous due togas and electrical components. Only trained and qualified perso

Page 24

SEQUENCE OF OPERATIONCAUTION: Furnace control must be grounded forproper operation, or control will lock out. Control isgrounded through green wire ro

Page 25

V. COMPONENT TESTA. Component Test SequenceNOTE: All components are functionally operated except the gasvalve.When component test is initiated, the fo

Page 26

5. Remove funnel and tube from inducer housing and replacedrain connection cap and clamp.III. PURGE GAS LINESIf not previously done, purge lines after

Page 27

TABLE 7—MODEL 345MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT(TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EACH 1000 FT

Page 28

TABLE 7—MODEL 345MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT Continued(TABULATED DATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EAC

Page 29

TABLE 7—MODEL 345MAV ORIFICE SIZE AND MANIFOLD PRESSURE FOR CORRECT INPUT Continued (TABULATEDDATA BASED ON 20,000 BTUH PER BURNER, DERATED 2% FOR EAC

Page 30 - (3 WRAPS MINIMUM)

CAUTION: DO NOT bottom out gas valve regulatoradjusting screw. This can result in unregulated manifoldpressure and result in excess overfire and heat

Page 31

EXAMPLE:Btu heating input = Btu/cu ft X cu ft/hrHeating value of gas = 975 Btu/cu ftTime for 1 revolution of 2-cu ft dial = 70 secGas rate = 103 cu ft

Page 32

return air after furnace has been operating for a period of at least5 minutes. As soon as limit control has shut off burners, return-airopening should

Page 33

CHECKLIST—INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furnace Model SelectionVENT PIPINGT

Page 34

5. Use this procedure for installed and uninstalled (un-grounded) furnaces.6. Before removing a new control from its container, dis-charge your body’s

Page 35

A94328SERVICE TRAININGPackaged Service Training programs are an excellent way to increase your knowledge of the equipment discussed in this manual, in

Page 36

2. Condensate Trap Drain TubeThe condensate trap drain connection must be extended forfield attachment by doing the following:a. Determine location of

Page 37 - 10 TURNS AROUND JAWS

1. Collector Box Drain TubeConnect collector box drain tube (blue label) to condensatetrap.NOTE: On 17-1/2-in. wide furnaces ONLY, cut tube betweencor

Page 38

III. DOWNFLOW APPLICATIONSA downflow furnace application is where furnace blower is locatedabove combustion and controls section of furnace, and condi

Page 39 - CHECKLIST—INSTALLATION

d. Use inducer housing drain tube (violet label and factory-supplied in loose parts bag) to connect LOWER inducerhousing drain connection to the conde

Page 40 - SERVICE TRAINING

CAUTION: Local codes may require a drain pan underentire furnace and condensate trap when a condensingfurnace is used in an attic application or over

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