Bryant 582A User Manual

Browse online or download User Manual for Radiators Bryant 582A. Bryant 582A User Manual

  • Download
  • Add to my manuals
  • Print
  • Page
    / 36
  • Table of contents
  • BOOKMARKS
  • Rated. / 5. Based on customer reviews
Page view 0
NOTE: Read the entire instruction manual before starting the
installation.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................1
INTRODUCTION..........................................................................2
RECEIVING AND INSTALLATION ..........................................2
CHECK EQUIPMENT.............................................................2
IDENTIFY UNIT ................................................................2
INSPECT SHIPMENT........................................................2
INSTALLATION ................................................................2
PROVIDE UNIT SUPPORT....................................................2
ROOF CURB.......................................................................2
SLAB MOUNT ...................................................................2
GROUND MOUNT ............................................................2
FIELD FABRICATE DUCTWORK........................................2
PROVIDE CLEARANCES......................................................5
RIG AND PLACE UNIT.........................................................7
CONNECT CONDENSATE DRAIN......................................7
INSTALL FLUE HOOD..........................................................7
INSTALL GAS PIPING...........................................................8
INSTALL DUCT CONNECTIONS ......................................10
CONFIGURING UNITS FOR DOWNFLOW (VERTI-
CAL) DISCHARGE..........................................................10
INSTALL ELECTRICAL CONNECTIONS.........................11
HIGH-VOLTAGE CONNECTIONS................................11
SPECIAL PROCEDURES FOR 208-V OPERATION ...12
CONTROL VOLTAGE CONNECTIONS.......................12
HEAT ANTICIPATOR SETTING...................................12
TRANSFORMER PROTECTION....................................12
PRE-START-UP ..........................................................................12
START-UP...................................................................................14
CHECK FOR REFRIGERANT LEAKS...............................14
START-UP HEATING AND MAKE ADJUSTMENTS......15
CHECK HEATING CONTROL.......................................15
CHECK GAS INPUT........................................................15
ADJUST GAS INPUT ......................................................15
CHECK BURNER FLAME..............................................19
AIRFLOW AND TEMPERATURE RISE.......................19
HEATING SEQUENCE OF OPERATION.....................19
LIMIT SWITCHES...........................................................19
AUXILIARY LIMIT SWITCH (ROLLOUT)..................20
START-UP COOLING AND MAKE ADJUSTMENTS......20
CHECKING COOLING CONTROL OPERATION .......20
CHECKING AND ADJUSTING REFRIGERANT
CHARGE...........................................................................20
INDOOR AIRFLOW AND AIRFLOW ADJUST-
MENTS..............................................................................21
COOLING SEQUENCE OF OPERATION.....................21
MAINTENANCE.........................................................................21
AIR FILTER......................................................................25
EVAPORATOR BLOWER AND MOTOR.....................25
FLUE GAS PASSAGEWAYS .........................................26
COMBUSTION-AIR BLOWER.......................................27
LIMIT SWITCH................................................................27
BURNER IGNITION........................................................27
MAIN BURNERS.............................................................27
CONDENSER COIL, EVAPORATOR COIL, AND
CONDENSATE DRAIN PAN..........................................28
CONDENSER FAN ..........................................................28
ELECTRICAL CONTROLS AND WIRING ..................29
REFRIGERANT CIRCUIT...............................................29
GAS INPUT ......................................................................29
EVAPORATOR AIRFLOW.............................................29
METERING DEVICE ACUTROL DEVICE .............29
LIQUID LINE STRAINER ..............................................29
TROUBLESHOOTING ...............................................................29
START-UP CHECKLIST............................................................29
NOTE TO INSTALLER — Before the installation, READ THESE
INSTRUCTIONS CAREFULLY AND COMPLETELY. Also,
make sure the User’s Manual and Replacement Guide are left with
the unit after installation. The furnace is NOT to be used for
temporary heating of buildings or structures under construction.
SAFETY CONSIDERATIONS
Installation and servicing of air-conditioning equipment can be
hazardous due to system pressure and electrical components. Only
trained and qualified personnel should install, repair, or service
air-conditioning equipment.
Untrained personnel can perform basic maintenance functions of
cleaning coils and filters. All other operations should be performed
by trained service personnel. When working on air-conditioning
equipment, observe precautions in the literature, tags, and labels
attached to the unit, and other safety precautions that may apply.
Fig. 1—Unit 582A and 583A
(Low NO
x
Model Available)
A99338
Installation, Start-Up
and Operating Instructions
582A & 583A
SINGLE PACKAGED GAS HEATING/
ELECTRIC COOLING UNITS
Cancels:II582A-18-4 II582A-18-5
11-02
—1—
Page view 0
1 2 3 4 5 6 ... 35 36

Summary of Contents

Page 1 - Installation, Start-Up

NOTE: Read the entire instruction manual before starting theinstallation.TABLE OF CONTENTSSAFETY CONSIDERATIONS...

Page 2

8. Check for gas leaks at the field-installed and factory-installed gas lines after all piping connections have beencompleted. Use soap-and-water solu

Page 3

6. Cover both horizontal duct openings with the duct coversfrom the accessory duct cover kit. Ensure opening is air-and watertight.7. After completing

Page 4

The field-supplied disconnect switch box may be mounted on theunit over the high-voltage inlet hole when the standard power andlow-voltage entry point

Page 5 - /16"

3. Make the following inspections:a. Inspect for shipping and handling damages such asbroken lines, loose parts, disconnected wires, etc.b. Inspect fo

Page 6 - HANDHOLD

Immediately upon detection of gas odor,retighten the union. Allow 5 minutes toelapse, then light unit.b. Make sure that condenser-fan blade is correct

Page 7

2. Repair leak following Refrigerant Service procedures.NOTE: Install a filter drier whenever the system has been openedfor repair.3. Add a small char

Page 8

Fig. 15—208/230-1-60 Wiring Diagram, Units 582A and 583AC00057COOLING FAN LOGICENERGIZED DE-ENERGIZEDENERGIZED DE-ENERGIZEDHEATING FAN LOGICFI

Page 9

Fig. 16—208/230-3-60 Wiring Diagram, Units 582A and 583AC00058COOLING FAN LOGICENERGIZED DE-ENERGIZEDENERGIZED DE-ENERGIZEDHEATING FAN LOGICFI

Page 10

Fig. 17—460-3-60 Wiring Diagram, Units 582A and 583AC00059COOLING FAN LOGICENERGIZED DE-ENERGIZEDENERGIZED DE-ENERGIZEDHEATING FAN LOGICFIELDS

Page 11

4. Divide number of seconds in Step 3into 3600(number of seconds in one hour).5. Multiply result of Step 4 by the number of cu ft shown forone revolut

Page 12

Follow all safety codes. Wear safety glasses and work gloves. Usequenching cloth for unbrazing operations. Have fire extinguisheravailable for all bra

Page 13

When the air temperature at the limit switch drops to thelow-temperature setting of the limit switch, the switch closes andcompletes the R control cir

Page 14 - MOTOR SHAFT

3. Start unit in Cooling mode and let unit run until systempressures stabilize.4. Measure and record the following:a. Outdoor ambient-air temperature

Page 15 - BURNER FLAME

TABLE 11—DRY COIL AIR DELIVERY* – HORIZONTAL DOWNFLOW DISCHARGE –UNIT 582A018-060 (DEDUCT 10 PERCENT FOR 208 VOLTS)230 AND 460 VOLTUnitMotorSpeedExter

Page 16 - UNIT COMPONENT ARRANGEMENT

WARNING: The ability to properly perform mainte-nance on this equipment requires certain expertise, me-chanical skills, tools, and equipment. If you d

Page 17

CAUTION: Errors made when reconnecting wires maycause improper and dangerous operation. Label all wiresprior to disconnection when servicing.The minim

Page 18

A. AIR FILTERCAUTION: Never operate the unit without a suitable airfilter in the return-air duct system. Always replace thefilter with the same dimens

Page 19

e. Loosen setscrew(s) that secures wheel to motor shaft.Remove screws that secure motor mount brackets tohousing, and slide motor and motor mount out

Page 20

D. COMBUSTION-AIR BLOWERClean periodically to assure proper airflow and heating efficiency.Inspect blower wheel every fall and periodically during the

Page 21

CAUTION: When servicing gas train, do not hit or plugorifice spuds.REMOVAL OF GAS TRAINTo remove the gas train for servicing:1. Shut off main gas valv

Page 22

3. Inspect the fan blades for cracks or bends.4. If fan needs to be removed, loosen the setscrew and slidethe fan off the motor shaft.5. When replacin

Page 23

Fig. 2—582A018-042 and 583A024-036 Unit DimensionsUNIT ELECTRICAL CHARACTERISTICSUNIT WEIGHTUNIT HEIGHT IN. (MM)″A″CENTER OF GRAVITYIN. (MM)lb kg X Y

Page 24

TABLE 16—TROUBLESHOOTING GUIDE—COOLINGSYMPTOM CAUSE REMEDYCompressor and condenser fanwill not start.Power Failure Call power company.Fuse blown or ci

Page 25

TABLE 17—TROUBLESHOOTING GUIDE–HEATINGSYMPTOM CAUSE REMEDYBurners will not ignite.Water in gas line Drain. Install drip leg.No power to furnace Check

Page 26

TABLE 18—TROUBLESHOOTING GUIDE–LED ERROR CODESSYMPTOM CAUSE REMEDYHardware failure.(LED OFF)Loss of power to control module (IGC)*.Check 5-amp fuse on

Page 27 - ° F ° C

START-UP CHECKLIST(REMOVE AND STORE IN JOB FILE)I. PRELIMINARY INFORMATIONMODEL NO: ...

Page 30

©2002BryantHeating&CoolingSystems7310W.MorrisSt.Indianapolis,IN46231Page 36 PrintedinU.S.A.ii582a185

Page 31

Fig. 3—582A048-060 and 583A042-060 Unit DimensionsUNIT ELECTRICAL CHARACTERISTICSUNIT WEIGHTUNIT HEIGHT IN. (MM)″A″CENTER OF GRAVITYIN. (MM)lb kg X Y

Page 32

openings. Installation of flexible duct connector is recommendedto prevent transmission of vibration and /or noise to structure. Allductwork should be

Page 33 - START-UP CHECKLIST

provisions of local building code. In Canada, follow sections 7.2,7.3, or 7.4 or Can/CGA. (Canadian Gas Association) B149Installation Codes or applica

Page 34

CAUTION: Do not restrict condenser airflow. An airrestriction at either the outdoor-air inlet or the fandischarge can be detrimental to compressor lif

Page 35

NOTE: Low NOxrequirements apply only to natural gas instal-lations.CAUTION: The venting system is designed to ensureproper venting. The flue hood asse

Page 36

7. Pressure-test all gas piping in accordance with local andnational plumbing and gas codes before connecting pipingto unit.NOTE: Pressure test the ga

Comments to this Manuals

No comments