Bryant 4-WAY MULTIPOISE TWO-STAGE CONDENSING GAS FURNACE 352AAV Operations Instructions

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1
352AAV
Deluxe 4--Way Multipoise 2--Stage
Condensing Gas Furnace
Installation, Start--Up, and Operating Instructions
for Sizes 060--120, Series B
Visit www.Bryant.com
NOTE: Read the entire instruction manual before starting
the installation. Please retain these instructions with the furnace
after installation for future reference.
NOTE: This furnace can be installed as a
(2-pipe) direct vent
or (1-pipe) non-direct vent
condensing gas furnace.
Special Venting Requirements for Installations in Canada
Installation in Canada must conform to the requirements of CSA
B149 code. Vent systems must be composed of pipe, fittings,
cements, and primers listed to ULC S636. The special vent
fittings and accessory concentric vent termination kits and
accessory external drain trap have been certified to ULC S636 for
use with those IPEX PVC vent components which have been
certified to this standard. In Canada, the primer and cement must
be of the same manufacturer as the vent system -- IPEX System
636, PVC/CPVC Primer, Purple Violet for Flue Gas Venting and
IPEX System 636
(1)
t, PVC Cement for Flue Gas Venting, rated
Class IIA, 65 deg C. must be used with this venting system -- do
not mix primers and cements from one manufacturer with a vent
system from a different manufacturer. Follow the manufacturers
instructions in the use of primer and cement and never use primer
or cement beyond its expiration date.
The safe operation, as defined by ULC S636, of the vent system
is based on following these installation instructions, the vent
system manufacturers installation instructions, and proper use of
primer and cement. All fire stop and roof flashing used with this
system must be UL listed material. Acceptability under Canadian
standard CSA B149 is dependent upon full compliance with all
installation instructions. Under this standard, it is recommended
that the vent system be checked once a year by qualified service
personnel.
The authority having jurisdiction (gas inspection authority,
municipal building department, fire department, etc) should be
consulted before installation to determine the need to obtain a
permit.
ama
REGISTERED
ISO 9001:2000
CERTIFIED
Consignes spéciales pour l’installation de ventillation au Canada
L’installation faite au Canada doit se conformer aux exigences du
code CSA B149. Ce systême de ventillation doit se composer de
tuyaux, raccords, ciments et apprêts conformes au ULC S636. La
tuyauterie de ventillation des gaz, ses accessoires, le terminal
concentrique mural ainsi que l’ensemble du drain de condensat
extérieur ont été certifiés ULCS 636 pour l’application des
composantes IPEX PVC qui sont certifiées à ce standard. Au
Canada l’apprêt et le ciment doivent être du même manufacturier
que le systême de ventillation -- IPEX Système 636, Apprêt
PVC/CPVC. Mauve Violette pour conduit en évacuation des gaz
et IPEX Système 636
(1)
t, ciment pour PVC pour conduit en
évacuation des gaz, évalué CLASSEIIA,65deg.C.doitre
utilisé avec ce systèeme d’évacuation -- ne pas mélanger l’apprêt
et le ciment d’un manufacturier avec le systême de ventillation
d’un autre manufacturier. Bien suivre les indications du
manufacturier lors de l’utilisation de l’apprêt et du ciment et ne
pas utiliser ceux--ci si la date d’expiration est atteinte.
L’opération sécuritaire, tel que définit par ULC S636, du système
de ventilation est basé sur les instructions d’installation suivantes,
ainsi que l’usage approprié de l’apprêt et ciment. Tout arrët feu et
solin de toit utilisés avec ce système doivent être des matériaux
listés UL. L’acceptation du standard Canadien CSA B419 est
directement relié à l’installation conforme aux instructions ci--
haut mentionnées. Le standard Canadien recommande l’
inspection par un personel qualifié et ce, une fois par année.
Les autoritées ayant juridiction (inspecteurs de gas, inspecteurs
en bâtiments, département des incendies, etc) devraient être
consultées avant l’installation afin de déterminer si un permis est
requis.
(1) System 636 is a trademark of IPEX Inc.
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Summary of Contents

Page 1 - Condensing Gas Furnace

1352AAVDeluxe 4--Way Multipoise 2--StageCondensing Gas FurnaceInstallation, Start--Up, and Operating Instructionsfor Sizes 060--120, Series BVisit www

Page 2 - IMPORTANT

10COLLECTOR BOXTUBE (PINK)COLLECTOR BOXTUBE (GREEN)INDUCER HOUSING(MOLDED) DRAINTUBE (BEHINDCOLLECTOR BOXDRAIN TUBE)COLLECTOR BOXDRAIN TUBE (BLUE)FIEL

Page 3 - SAFETY CONSIDERATIONS

11PLUGCOLLECTOR BOXTUBE (GREEN)COLLECTOR BOXTUBE (PINK)COLLECTOR BOXDRAIN TUBE (BLUE& WHITE STRIPED) COLLECTOR BOXEXTENSION TUBECONDENSATE TRAPIND

Page 4

12d. Use inducer housing drain tube (violet label andfactory-supplied in loose parts bag) to connectLOWER inducer housing drain connection to theconde

Page 5 - CODES AND STANDARDS

13CONDENSATETRAPAUXILIARY "J" BOXPLUGCAPINDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXDRAIN TUBE (BLUE)COLLECTOR BOX TUBE (PINK)RELOCATE TU

Page 6 - Fig. 2 -- Dimensional Drawing

14COMBUSTION - AIRINTAKEVENTMANUALSHUTOFFGAS VALVESEDIMENTTRAPCONDENSATETRAPDRAINACCESS OPENINGFOR TRAP30″ (762 mm)MINWORK AREAA 12-IN. (305 mm) MIN H

Page 7 - 335122-201 REV. B LIT TOP

15VENT MANUAL SHUTOFF GAS VALVE SEDIMENT TRAP CONDENSATE TRAP DRAIN ACCESS OPENING FOR TRAP 30-IN. (762mm) MIN WORK AREA A 12-IN. (305mm) MIN HORIZON

Page 8 - APPLICATIONS

16PLUGCOLLECTOR BOX DRAIN TUBE(BLUE AND WHITE STRIPED)INDUCER HOUSINGDRAIN TUBE (VIOLET)COLLECTOR BOXEXTENSION TUBECOLLECTOR BOX TUBE (GREEN)CAPCOLLEC

Page 9

17UNIT DAMAGE HAZARDThis gas furnace may be used for construction heat provided that:--The furnace is permanently installed with all electricalwiring,

Page 10

18 18-IN. (457.2 mm) MINIMUM TO BURNERSA93044Fig. 17 -- Installation in a GarageNON-DIRECT VENT (1-PIPE) APPLICATIONUNIT DAMAGE HAZARDFailure to foll

Page 11 - CONDENSATE TRAP TUBING

19Table 1 – Minimum Free Area Required for Each Combustion Air Opening or Duct to OutdoorsFURNACEINPUT(BTUH)TWO HORIZONTAL DUCTS(1 SQ. IN./2,000 BTUH)

Page 12 - Applications

2Required Notice for Massachusetts InstallationsIMPORTANTThe Commonwealth of Massachusetts requires compliance with regulation 248 CMR as follows:5.08

Page 13 - pipe section is

201 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DU

Page 14 - CONDENSATE TRAP LOCATION

21must not be smaller than 1/4-in. (6 mm) mesh. Louvers andgrilles must be constructed so they cannot be closed.When combustion air ducts are used, th

Page 15 - IN. (146mm)

22PLENUMOPENINGCABDFLOOROPENINGA96283Fig. 21 -- Floor and Plenum Opening Dimensions(OR OTHER MANUFACTURER’SCOIL CASING WHEN USED)FURNACECOMBUSTIBLEFLO

Page 16 - LOCATION

23Table 3 – Opening Dimensions -- In. (mm)FURNACECASINGWIDTHAPPLICATIONPLENUM OPENING FLOOR OPENINGA B C D17-1/2(445)Upflow Applications16(406)24-1/8(

Page 17 - Step 3 -- Hazardous Locations

24supply side air duct, humidifier, or other accessories. Allaccessories MUST be connected external to furnace main casing.Downflow FurnacesConnect su

Page 18 - VENTILATION

25Step 5 -- Filter ArrangementFIRE, CARBON MONOXIDE ANDPOISONING HAZARDFailure to follow this warning could result in fire, personalinjury or death.Ne

Page 19

26CUT HAZARDFailure to follow this caution may result in minorpersonal injury.Use care when cutting support rods in filters to protect againstflying p

Page 20 - 6" MIN

27Table 6 – Electrical DataUNIT SIZEVOLTS-HERTZ-PHASEOPERATING VOLTAGERANGEMAXUNITAMPSUNITAMPACITY†MINWIRESIZEMAX WIRELENGTHFT (M)‡MAX FUSEOR CKTBKRAM

Page 21 - INSTALLATION

28115-V FUSEDDISCONNECTSWITCH(WHEN REQUIRED) JUNCTIONBOX CONTROLBOX24-VTERMINALBLOCK TWO-WIREHEATING-ONLY FIVEWIRE 1-STAGE THERMOSTAT TERMINA

Page 22

29COPPERWIRE ONLYELECTRICDISCONNECTSWITCHALUMINUMWIREA93033Fig. 33 -- Disconnect Switch and FurnaceUse a separate, fused branch electrical circuit con

Page 23 - SUPPLY AIR CONNECTIONS

3TABLE OF CONTENTSSAFETY CONSIDERATIONS 3...CODES AND STANDARDS 5...Safety 5...

Page 24 - RETURN AIR CONNECTIONS

30FACTORYINSTALLEDLOCATIONALTERNATEFIELDLOCATIONPOWER ENTRY HOLEFILLER PLUG (FACTORY-SUPPLIED LOOSE PARTS BAG)UNUSED 7/8-IN. (22 mm) DIAMETERPOWER ENT

Page 25 - Step 5 -- Filter Arrangement

31GVHIMGRN/YELCNOTE #3BRNBLUBRNGRN/YELREDREDFRSLSNOTE #11ORNYELHSIL1NOTE #2GNDNEUTRALFU2FUSE OR CIRCUITBREAKER & DISCONNECTSWITCH (WHEN REQ’D)BLKI

Page 26 - Step 7 -- Gas Piping

32Table 7 – Approved Combustion-Air and Vent Pipe, Fitting and Cement Materials (USA only*)ASTMSPECIFICATION(MARKED ONMATERIAL)MATERIAL PIPE FITTINGSS

Page 27 - 115-V WIRING

33LHTOFFDLYONOFFW2BLW24-V-THERMOSTAT TERMINALSSETUP SWITCHESLOW-HEAT ONLY ANDBLOWER OFF-DELAYTWINNING AND/ORCOMPONENT TESTTERMINALACRDJ - AIR CO

Page 28

3412 inches (30 cm) for applieances >10,000 Btuh(3 kW)and < 100,000 Btuh(30kW), 36 inches (91cm) for appliances > 100,000 Btuh(30kW) VVA08600

Page 29 - ACCESSORIES

35A08601Table 9 – Other than Direct Vent Termination Clearance352AAV

Page 30 - Common Vent Systems

36Table 10 – Maximum Allowable Exposed Vent Pipe Length With and Without Insulation inWinter Design Temperature Ambient*UNIT SIZEWINTER DESIGNTEMPERAT

Page 31 - Fig. 36 -- Wiring Diagram

37Table 11 – Furnace Setup Switch DescriptionSETUP SWITCH NO. SWITCH NAME NORMAL POSITION DESCRIPTION OF USES W --- 1Adaptive HeatModeOFFWhen off, all

Page 32 - COMBUSTION AIR PIPE

38Table13–MaximumAllowablePipeLength--Ft.(M)ALTITUDEFT (M)UNIT MAXINPUTRATE(BTUH)DIRECT VENT (2-PIPE)ONLYNON-DIRECT VENT(1-PIPE)ONLYNUMBER OF 90° ELBO

Page 33 - WW1 Y/Y2 R

39Table 13—Maximum Allowable Pipe Length -- Ft. (M) (Continued)ALTITUDEFT (M)UNIT MAXINPUTRATE(BTUH)DIRECT VENT (2-PIPE) ONLYNON-DIRECT VENT(1-PIPE)ON

Page 34

4FURNACE RELIABILITY HAZARDImproper installation or misapplication of furnace mayrequire excessive servicing or cause premature componentfailure.Appli

Page 35

40Table 13—Maximum Allowable Pipe Length -- Ft. (M) (Continued)ALTITUDEFT (M)UNIT SIZE(BTUH)DIRECT VENT (2-PIPE)ONLYNON-DIRECT VENT(1-PIPE)ONLYNUMBER

Page 36 - to reduce

415. Be certain that mating surfaces of inducer housingconnection elastomeric (rubber) coupling, and 2-in. (51mm) diameter vent pipe are clean and dry

Page 37

42FURNACEPIPE DIAMETERTRANSITION INVERTICAL SECTIONNOT INHORIZONTALSECTIONA93034Fig. 41 -- Combustion--Air and Vent Pipe DiameterTransition Location a

Page 38

43HORIZONTAL TO ROOF HORIZONTAL TO SIDEWALLVERTICAL TO SIDEWALLVERTICAL TO ROOFVENT PIPECOMBUSTION-AIR PIPE COMBUSTION-AIR PIPEVENT PIPECOMBUSTION-AIR

Page 39

44Table 14 – Vent Termination Kit for Direct Vent/2-Pipe SystemDIRECT VENT (2-PIPE) TERMINATION KIT TERMINATION SYSTEMDIAM. OF COMBUSTION AIR AND VENT

Page 40

45Combustion air and vent pipes MUST terminate outside structure.A factory accessory termination kit must be installed as shown inTable 14. There are

Page 41

46OPEN STANDPIPE FORA/C ORHUMIDIFIERDRAINTEETO OPENDRAINA94054Fig. 46 -- Example of Field Drain AttachmentPERSONAL INJURY HAZARDCaution should be take

Page 42 - (102 mm)

47A99118Fig. 48 -- Inducer Housing Drain Tube CapIf a 2-stage heating thermostat is to be used, move SW-1 to ONposition at end of furnace installation

Page 43 - VENT TERMINATION

48CPU, transformer TRAN, inducer motor IDM, blower motorBLWM, hot surface igniter HSI, and gas valve GV.TWO-STAGE HEATING WITH SINGLE-STAGETHERMOSTAT

Page 44 - (per code)

49will switch to HI HEAT speed five seconds after the R toW2 circuit closes.2. Switching From High-To Low-Heat -- If the thermostat Rto W2 circuit ope

Page 45 - Step 11 -- Condensate Drain

5S Clean outside air is provided for combustion. This is tominimize the corrosive effects of adhesives, sealers and otherconstruction materials. It al

Page 46 - SAFETY CHECK

50A00275Fig. 50 -- Two--Stage Furnace with Single--SpeedAir ConditionerA00276Fig. 51 -- Two--Stage Furnace with Two--SpeedAir ConditionerA00277Fig. 52

Page 47 - Step 3 -- Purge Gas Lines

51A00279Fig. 54 -- Dual Fuel Thermostat with Two--Stage Furnace andSingle--Speed Heat PumpA00280Fig. 55 -- Dual Fuel Thermostat with Two--Stage Furnac

Page 48

52NOTES FOR FIG. 50--57:1. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instructio

Page 49 - THERMIDISTAT MODE

53b. When the R to G-and Y/Y2 circuit is closed and thereis a demand for dehumidification, the furnace blowermotor BLWM will drop the blower speed fro

Page 50

546. Operate furnace per instruction on outer door.7. Verify furnace shut down by lowering thermostat settingbelow room temperature.8. Verify that fur

Page 51 - See note 2

55Table 15 – Model 352AAV Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputsfor Use with 060 Through 120 Size Furnaces Only(Tabulate

Page 52 - NOTES FOR FIG. 50--57:

56Table 15 -- Model 352AAV Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputs (Continued)for Use With 060 Through 120 Size Furnaces

Page 53 - COMPONENT SELF-TEST

57Table 15 -- Model 352AAV Orifice Size and High/Low-Heat Manifold Pressures for Correct Inputs (Continued)for Use With 060 Through 120 Size Furnaces

Page 54 - Step 5 -- Adjustments

58ON/OFFSWITCHINLETPRESSURETAPONOFFMANIFOLDPRESSURETAPLOW-FIREADJUSTMENTALLEN SCREW(UNDER CAP)HIGH-FIREADJUSTMENTALLEN SCREW(UNDER CAP)A97358Fig. 58 -

Page 55

59Table 16 – Altitude Derate Multiplier for USA.ALTITUDEFT (M)PERCENT OFDERATEDERATE MULTIPLIERFACTOR*0–2000(0---610)0 1.002001–3000(610---914)4 --- 6

Page 56

6A05070175⁄16"241⁄2"279⁄16"TYP275⁄8"2911⁄16"TYP3013⁄16"325⁄8"TYP331⁄4"TYPCONDENSATEDRAIN TRAPLOCATION(ALTERNAT

Page 57

60UNIT DAMAGE HAZARDFailure to follow this caution may result in damage to the heatexchangers due to over temperature or condensate corrosion.1. NEVER

Page 58 - MANIFOLD

61CHECKLIST1. Put away tools and instruments. Clean up debris.2. Check SW-1 through SW-3 after completing installation toensure desired settings for t

Page 59 - SET TEMPERATURE RISE

62CHECKLIST -- NON DIRECT VENT (1-PIPE) INSTALLATIONLOAD CALCULATION____________ Heating Load (Btuh)____________ Cooling Load (Btuh)____________ Furna

Page 60 - SETTHERMOSTATHEATANTICIPATOR

7335122-201 REV. B LIT TOPA08435Fig. 3 -- Clearances to CombustiblesStep 3 -- Combustion and Ventilation AirS US: Section 9.3 of the NFPA 54/ANSI Z22

Page 61 - CHECKLIST

8Step 8 -- VentingS US: NFPA 54/ANSI Z223.1--2006 Chapters 12 and 13.S CANADA: CAN/CSA--B149.1--05 Part 8 and Appendix C600(27º C)(16º C)Fig. 4 -- Ret

Page 62 - Replaces: II352A--- 60--- 1

91/2 ODINDUCER HOUSINGDRAIN CONNECTION1/4 ODCOLLECTOR BOX TOTRAP RELIEF PORT5/8 ODCOLLECTOR BOXDRAIN CONNECTION1/2-IN. PVC OR CPVCSCREW HOLE FORUPFLOW

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