Bryant 315AAV User Manual Page 1

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1
Installation, Start--up, Operating and
Service and Maintenance Instructions
Series 150/F
315AAV/JAV
VARIABLE--SPEED, INDUCED--COMBUSTION DELUXE
4--WAY MULTIPOISE GAS FURNACE
SAFETY CONSIDERATIONS 2........................
INTRODUCTION 4..................................
CODES AND STANDARDS 4..........................
Safety 4...........................................
General Installation 4................................
Combustion and Ventilation Air 4......................
Duct Systems 4.....................................
Acoustical Lining and Fibrous Glass Duct 4...............
Gas Piping and Gas Pipe Pressure Testing 4...............
Electrical Connections 4..............................
Venting 4.........................................
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS
PROCEDURE 4.....................................
LOCATION 5.......................................
AIR FOR COMBUSTION AND VENTILATION 8.........
Outdoor Combustion Air Method 9....................
The Standard Method: 9............................
Combination of Indoor and Outdoor Air 10.............
INSTALLATION 10..................................
Bottom Return Air Inlet 10..........................
Side Return Air Inlet 10.............................
Leveling Legs (If Desired) 11........................
Bottom Return Air Inlet 11..........................
Suspended Furnace Support 11.......................
Platform Furnace Support 11.........................
Roll--Out Protection 12.............................
Bottom Return Air Inlet 12..........................
Side Return Air Inlet 12.............................
Filter Arrangement 13..............................
AIR DUCTS 13......................................
General Requirements 13............................
Ductwork Acoustical Treatment 13....................
Supply Air Connections 14..........................
Upflow and Horizontal Furnaces 14...................
Downflow Furnaces 15.............................
Return Air Connections 18..........................
Downflow Furnaces 18.............................
Upflow and Horizontal Furnaces 18...................
GAS PIPING 19.....................................
ELECTRICAL CONNECTION 20.......................
ACCESSORIES 22...................................
VENTING 22.......................................
START--UP, ADJUSTMENT, AND SAFETY CHECK 34.....
General 34........................................
Start--Up Procedures 37..............................
Adjustments 37.....................................
Check Safety Controls 45.............................
Checklist 46.......................................
SERVICE AND MAINTENANCE PROCEDURES 46.......
General 46........................................
Care and Maintenance 47.............................
Sequence of Operation 52.............................
Wiring Diagram 56..................................
Troubleshooting 56..................................
Accessory List 59...................................
PARTS REPLACEMENT INFORMATION GUIDE 60.......
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REGISTERED
ISO 9001:2000
NOTE: Read the entire instruction manual before starting the
installation.
Portions of the text and tables are reprinted from NFPA 54/ANSI
Z223.1--2009E, with permission of National Fire Protection
Association, Quincy, MA 02269 and American Gas Association,
Washington DC 20001. This reprinted material is not the
complete and official position of the NFPA or ANSI on the
referenced subject, which is represented only by the standard in
its entirety.
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Summary of Contents

Page 1 - 4--WAY MULTIPOISE GAS FURNACE

1Installation, Start--up, Operating andService and Maintenance InstructionsSeries 150/F315AAV/JAVVARIABLE--SPEED, INDUCED--COMBUSTION DELUXE4--WAY MUL

Page 2 - SAFETY CONSIDERATIONS

10Infiltration rates greater than 0.60 ACH shall not be used. Theminimum required volume of the space varies with the number ofACH and shall be determ

Page 3

111 3 / 4 ″1 3 / 4 ″1 3/ 4 ″1 3/ 4 ″5/ 16 ″5 / 16 ″5/ 16 ″5/ 16 ″(44mm) (8mm) (44mm) (8mm) (8mm) (8mm) (44mm) (44mm) A89014Fig. 10 --

Page 4 - PRECAUTIONS PROCEDURE

12PLENUMOPENINGCABDFLOOROPENINGA96283Fig. 11 -- Floor and Plenum Opening DimensionsRoll--Out ProtectionProvide a minimum 17--3/4--in. X 22--in. (451 X

Page 5 - LOCATION

13Table 4 – Opening Dimensions -- In. (mm)FURNACECASINGWIDTHIN. (mm)APPLICATIONPLENUM OPENING FLOOR OPENINGA B C D14–3/16(360)Upflow Applications on C

Page 6

14Supply AirConnectionsFor a furnace not equipped with a cooling coil, the outlet ductshall be provided with a removable access panel. This openingsha

Page 7 - MINIMUM TO BURNERS

151 / 4 " (6mm) THREADED ROD4 REQ.SECURE ANGLEIRON TO BOTTOMOF FURNACE WITH3 #8 x 3/4" (19mm) SCREWSTYPICAL FOR 2 SUPPORTS1” (25mm) SQUARE,

Page 8 - VENTILATION

1630-IN . (762mm) MIN WORK AREA6 ″ M IN * TYPE-B VENT 17 3 / 4 ″22 ″SHEET MET AL SEDIMENT TRAP EQUIPMENT MANU AL SHUT -OFF GAS VA LV E LINE CONT A

Page 9 - A&BC&DD&EF&G

17A02163Fig. 19 -- Downflow Return Air Configurations and RestrictionsA02162Fig. 20 -- Horizontal Return Air Configurations and Restrictions315AAV

Page 10 - INSTALLATION

18Table 5 – Air Delivery -- CFM (With Filter)*Unit Size Operating ModeCFMAirflowSettingExternalStaticPressureRange*(In. W.C.)External Static Pressure

Page 11 - S Coil Box Part No. KCAKC

19Return AirConnectionsFIRE HAZARDA failure to follow this warning could cause personal injury,death and/or property damage.Never connect return--air

Page 12

2SAFETY CONSIDERATIONSFIRE, EXPLOSION, ELECTRICAL SHOCK, ANDCARBON MONOXIDE POISONING HAZARDFailure to follow this warning could result in dangerousop

Page 13

20should extend below level of furnace gas controls. Place a groundjoint union between furnace gas control valve and exteriormanual equipment gas shut

Page 14 - UPFLOW DOWNFLOW HORIZONTAL

21Table 7 – Electrical DataFURNACESIZEV O LT S ---H E R T Z ---PHASEOPERATINGVOLTAGE RANGEMAX. UNITAMPSUNITAMPACITY#MAX . WIREL E N G T H --- F T ( M

Page 15 - " (6mm) THREADED ROD

22A10141Fig. 24 -- Field--Supplied Electrical Box on Furnace CasingPower Cord Installation in FurnaceJ--BoxNOTE: Power cords must be able to handle th

Page 16 - (559mm)

23115-VOLT FIELD-SUPPLIEDFUSEDDISCONNECT JUNCTIONBOX CONTROLBOX24-VOLTTERMINALBLOCK THREE-WIREHEATING-ONLY FIVEWIRE NOTE 2NOTE 11-STAGETHERMO

Page 17

24CARBON MONOXIDE POISONING HAZARDFailure to follow the steps outlined below for eachappliance connected to the venting system being placed intooperat

Page 18

25See notes 2, 5, 8, 10, 11 and 12on the page following these figuresA03179Fig. 28 -- Two--Stage Furnace with Two--Speed Air Condi-tionerSee notes 1,

Page 19

267See notes 1, 2, 3, 4, 12, 13, 14, 15, and 17on the page following these figuresA03182Fig. 32 -- Dual--Fuel Thermostat with Two--Stage Furnaceand Tw

Page 20 - Street Elbow

27NOTES FOR FIGURES 27 -- 341. Heat pump MUST have a high pressure switch for dual fuel applications.2. Refer to outdoor equipment Installation Instru

Page 21

28A10133Fig. 35 -- Chimney Inspection Chart315AAV

Page 22

29Masonry Chimney RequirementNOTE: These furnaces are CSA design--certified for use inexterior tile--lined masonry chimneys with a factory accessoryCh

Page 23

3A10269Fig. 1 -- Clearances to Combustibles315AAV

Page 24

30Table 9 – Minimum Allowable Input Rating ofSpace--Heating Appliance in Thousands of Btuh per HourVENT HEIGHTFT. (M)INTERNAL AREA OF CHIMNEYSQ. IN. (

Page 25

31SEE NOTES: 1,2,4,7,8,9on the page followingthese figuresA03208Fig. 36 -- Upflow Application -- Vent Elbow UpSEE NOTES: 1,2,3,4,7,8,9on the pages fol

Page 26 - See notes 1 and 2 on the page

32SEE NOTES: 1,2,4,5,6,7,8,9,10on the page following these figuresA03207Fig. 40 -- Downflow Application -- Vent Elbow Left then UpSEE NOTES:1,2,3,4,5,

Page 27 - NOTES FOR FIGURES 27 -- 34

33SEE NOTES: 1,2,4,5,7,8,9 on the pagefollowing these figuresA03215Fig. 45 -- Horizontal Left Application -- Vent Elbow UpSEE NOTES: 1,2,4,5,7,8,9 on

Page 28

34Caution!! For the following applications, use the minimum vertical heights as specified below.For all other applications, follow exclusively the Nat

Page 29

35BURNER ORIFICEA93059Fig. 50 -- Orifice HoleR Y W G10 TURNSTHERMOSTAT SUBBASETERMINALS WITHTHERMOSTAT REMOVED(ANITICIPATOR, CLOCK, ETC.,MUST BE OUT O

Page 30

36Table 10 – Furnace Setup Switch DescriptionSETUP SWITCHNO.SWITCH N AMENORMALPOSITIONDESCRIPTION OF USES W 1 --- 1 Status Code Recovery OFFTurn ON to

Page 31 - SEE NOTES:1,2,3,4,5,7,8,9

37c. Find installation altitude in Table 14 or 15.d. Find closest natural gas heat value and specific gravityin Table 14 or 15.e. Follow heat value an

Page 32

386. Set Temperature RiseNOTE: Blower access door must be installed when takingtemperature rise reading. Leaving blower access door off willresult in

Page 33 - SEE NOTES: 1,2,4,5,7,8,9

39for Low Speed or High Speed cooling. See Table 5--AirDelivery -- CFM (With Filter ). Depending on the modelsize, the cooling airflow can be adjusted

Page 34 - REGULATOR COVER SCREW

4INTRODUCTIONThe Series 150/F 4--way multipoise Category I fan--assistedfurnace is CSA (formerly A.G.A. and C.G.A.) design--certified. ACategory I fan

Page 35

40A08464Fig. 53 -- Wiring Diagram315AAV

Page 36 - DESCRIPTION

41Table 13 – Gas Rate (CU ft./hr)SECONDS GFOR 1 REVOLUTIONSIZE OF TEST DIALSECONDSFOR 1 REVOLUTIONSIZE OF TEST DIAL1CuFt. 2CuFt. 5CuFt. 1CuFt. 2CuFt.

Page 37

42Table 14 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate(Tabulated Data Based on 22,000 Btuh High--Heat/14,500 Btuh for Low--Heat

Page 38

43Table 14 -- Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Con’t.)(Tabulated Data Based on 22,000 Btuh High--Heat/14,500 Btuh for

Page 39

44Table 15 – Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate(Tabulated Data Based on 21,000 Btuh High--Heat/14,500 Btuh for Low--Heat

Page 40 - Fig. 53 -- Wiring Diagram

45Table 15 -- Orifice Size and Manifold Pressure (In. W.C.) for Gas Input Rate (Con’t.)(Tabulated Data Based on 21,000 Btuh High--Heat/14,500 Btuh for

Page 41

46Check Safety ControlsThe flame sensor, gas valve, and pressure switch were all checkedin the Start--up procedure section as part of normal operation

Page 42 - (305 M) Above Sea Level)

47the furnace, and conditioned air is discharged upward. Since thisfurnace can be installed in any of the 4 positions shown in Fig. 4,you must revise

Page 43 - Above Sea Level)

487. RELEASE BLOWER ACCESS DOOR SWITCH, reat-tach wire to “R” terminal on furnace control board, replaceblower access door, and replace outer access d

Page 44 - (305 M) Above Sea level)

49Table 16 – Filter Size Information -- In. (mm)FURNACE CASING WIDTHFILTER SIZEFIL TER TYPESIDERETURNBOTTOMRETURN14---1/2 (368)16 X 25 X 3/4(406 X 635

Page 45

5AAB[736.9][736.9]2929Ø7/8Ø7/8[22.2][22.2]ACCESSORYACCESSORY5 15/165 15/16[150.7][150.7]28.3928.39[721.2][721.2]Ø7/8Ø7/8[22.2][22.2]ACCESSORYACCESSORY

Page 46 - PROCEDURES

50A05025Fig. 54 -- Igniter Position -- Side View1-7/8(47.6 mm)A05026Fig. 55 -- Igniter Position -- Top ViewIf it becomes necessary to clean the heat e

Page 47

5113. Reconnect wires to the following components (Use con-nection diagram on wiring label, if wires were not markedfor reconnection locations.):a. Dr

Page 48

52AIR CONDITIONING AIRFLOW 070 MODEL 090 MODEL 110, 135,TONS (12,000 BTU/HR) (CFM) & 155 MODELS1-1/2 525 X X2 700 X X X2-1/2 875 X X X3 1050 X X X

Page 49

53seconds after the GVR closes, a 2--second flame prov-ing period begins. The HSI igniter will remain ener-gized until the flame is sensed or until th

Page 50 - (47.6 mm)

54The furnace control CPU can start up the cooling unit in eitherlow-- or high--cooling. If starting up in low--cooling, the furnacecontrol CPU determ

Page 51

55blower airflow after the heating cycle is completed. Inhigh--heat, the furnace control CPU will drop the blowermotor BLWM to low--heat airflow durin

Page 52

56Is AMBER LED status light blinking ON/OFFslowly with a combination of short andlong flashes?Is AMBER LED status light blinkingrapidly without a paus

Page 53

5711 NO PREVIOUS CODE – Status codesare erased after 72 hours or can bemanually erased by putting setup switchSW1-1 in the ON position and jumperingR,

Page 54

5825 INVALID MODEL SELECTION ORSETUP ERROR – If status code 25 onlyflashes 4 times on power-up the controlis missing its model plug PL4 and isdefaulti

Page 55

59Table 17 – Accessory ListDESCRIPTION PART NUMBER NOTESMedia Filter CabinetFILCABXX0016 Filter cabinet 16” (406 mm) for 4” (102 mm) wide filterFILCAB

Page 56

6THE BLOWER IS LOCATEDTO THE RIGHT OF THEBURNER SECTION, ANDAIR CONDITIONED AIR ISDISCHARGED TO THE LEFT.THE BLOWER ISLOCATED BELOW THEBURNER SECTION,

Page 57

60PARTS REPLACEMENT INFORMATION GUIDECASING GROUPOuter doorBlower doorTop filler plateBottom filler plateBottom enclosureELECTRICALGROUPControl bracke

Page 58

7 18-IN. (457.2 mm) MINIMUM TO BURNERSA93044Fig. 5 -- Installation in a GarageFIRE HAZARDFailure to follow this warning could result in personalinjur

Page 59 - Table 17 – Accessory List

8Table 2 – Minimum Free Area Required for Each Combustion Air opening of Duct to OutdoorsFURNACEINPUT(BTUH)TWO HORIZONTAL DUCTS SINGLE DUCT OR OPENING

Page 60 - --- 7 0 --- 1 1

91 SQ IN . PER 4000 BTUH* DUCTS TO O UTDOORS 1 SQ IN. PER 4000 BTUH* C IRCULA TING AIR DUCTS VENT THR OUGH R OOF D B A C E 1 SQ IN. PER 4000 BTUH* DUC

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