Bryant 355MAV User Manual Page 1

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NOTE: Read the entire instruction manual before starting the
installation.
This symbol indicates a change since the last issue.
WARNING: ELECTRICAL SHOCK, FIRE, OR
EXPLOSION HAZARD
Failure to follow safety warnings exactly could result in
dangerous operation, serious injury, death, or property
damage.
Improper servicing could result in dangerous operation,
serious injury, death, or property damage.
- Before servicing, disconnect all electrical power to
furnace.
- When servicing controls, label all wires prior to
disconnecting. Reconnect wires correctly.
- Verify proper operation after servicing.
WARNING: ELECTRICAL SHOCK, FIRE OR
EXPLOSION HAZARD
Failure to follow this warning could result in possible
damage to this equipment, serious personal injury, or
death.
The ability to properly perform maintenance on this
equipment requires certain expertise, mechanical skills,
tools, and equipment. If you do not possess these, do not
attempt to perform any maintenance on this equipment
other than those procedures recommended in the User’s
Manual.
WARNING: FIRE OR EXPLOSION HAZARD
Failure to follow this warning could cause corrosion of
heat exchanger, fire, personal injury, or death.
Never store anything on, near, or in contact with the
furnace, such as:
1. Spray or aerosol cans, rags, brooms, dust mops,
vacuum cleaners, or other cleaning tools.
2. Soap powders, bleaches, waxes or other cleaning
compounds, plastic or plastic containers, gasoline,
kerosene, cigarette lighter fluid, dry cleaning fluids, or
other volatile fluids.
3. Paint thinners and other painting compounds, paper
bags, or other paper products.
TABLE OF CONTENTS
SAFETY CONSIDERATIONS.....................................................1
GENERAL......................................................................................2
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS........2
CARE AND MAINTENANCE.....................................................3
Cleaning and/or Replacing Air Filter.......................................3
Blower Motor and Wheel Maintenance...................................3
Cleaning Burners ......................................................................5
Cleaning Heat Exchangers........................................................5
Flushing Collector Box and Drainage
System.......................................................................................6
Servicing Hot Surface Igniter...................................................8
Electrical Controls and Wiring.................................................8
Checking Heat Tape Operation
(If Applicable)...........................................................................9
Winterizing................................................................................9
WIRING DIAGRAM...................................................................10
TROUBLESHOOTING ...............................................................10
SAFETY CONSIDERATIONS
Recognize safety information. This is the safety-alert symbol
.
When you see this symbol on the unit and in instructions or
manuals, be alert to the potential for personal injury.
Understand the signal words DANGER, WARNING, CAUTION,
and NOTE. These words are used with the safety-alert symbol.
DANGER identifies the most serious hazards which will result in
severe personal injury or death. WARNING signifies hazards
which could result in personal injury or death. CAUTION is used
to identify unsafe practices which may result in minor personal
injury or product and property damage. NOTE is used to highlight
suggestions which will result in enhanced installation, reliability,
or operation.
Installing and servicing heating equipment can be hazardous due to
gas and electrical components. Only trained and qualified service
agency personnel should install, repair, or service heating equip-
ment.
A93040
service and
maintenance procedures
DELUXE 4-WAY MULTIPOISE
VARIABLE-CAPACITY DIRECT-VENT
CONDENSING GAS FURNACE
Cancels: SP05-57 SP05-64
9-04
355MAV
Series I
—1—
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Summary of Contents

Page 1 - Series I

NOTE: Read the entire instruction manual before starting theinstallation.This symbol → indicates a change since the last issue.WARNING: ELECTRICAL SHO

Page 2 - CERTIFIED

CAUTION: UNIT DAMAGE HAZARDFailure of plastic components may occur.Do not use ethylene glycol (Prestone II antifreeze/coolantor equivalent automotive

Page 3

The furnace control stores all status codes for a period of 72 hours,regardless of 115-v or 24-v power interruption.NOTE: Removing blower access panel

Page 4 - 2-IN. CPVC STREET

3. The control can also assist in troubleshooting by performinga Component Test. The Component Test will functionallyoperate all furnace components, e

Page 5

Fig. 17—Service LabelA02279COMPONENT TEST11 NO PREVIOUS CODE - Stored status codes are erased automatically after 72 hours or asspecified above.12 BLO

Page 6 - INLET OPENINGS

Fig. 18−Wiring DiagramA02291LEGENDJUNCTIONTERMINALCONTROL TERMINALFACTORY POWER WIRING (115VAC)FACTORY CONTROL WIRING (24VAC)FIELD CONTROL WIRING (24V

Page 7 - TUBE ROUTING

A02350aTroubleshooting Guide – Variable SpeedSTARTIs AMBER LED status light on?Is there 24V at SEC-1 and SEC-2?Is there 115V at L1 and L2?Replace furn

Page 8 - MANIFOLD

A02350b11 NO PREVIOUS CODE – Status codes areerased after 72 hours or can be manuallyerased by putting setup switch SW1-1 inthe ON position and jumper

Page 9

A02350c25 INVALID MODEL SELECTION ORSETUP ERROR – If status code 25 onlyflashes 4 times on power-up the control ismissing its model plug PL4 and isdef

Page 10 - PROTECTION REQUIRED

A94328SERVICE TRAININGPackaged Service Training programs are an excellent way to increase yourknowledge of the equipment discussed in this manual, inc

Page 11

—19—

Page 12

Untrained personnel can perform basic maintenance functionsdescribed in User’s Information Manual such as cleaning andreplacing air filters. All other

Page 13 - COMPONENT TEST

© 2004 Bryant Heating & Cooling Systems 7310 W. Morris St. Indianapolis, IN 46231—20—Printed in U.S.A. SP0564 Catalog No. 5335-523

Page 14 - Fig. 18−Wiring Diagram

7. An ESD service kit (available from commercial sources)may also be used to prevent ESD damage.CARE AND MAINTENANCEFor continuing high performance an

Page 15

The following items should be performed by a qualified servicetechnician.Clean blower motor and wheel as follows:1. Turn off electrical supply to furn

Page 16

III. CLEANING BURNERSThe following items should be performed by a qualified servicetechnician. If the burners develop an accumulation of light dirt or

Page 17

6. Remove screws attaching intake housing to burner box, androtate intake housing away from burner box for removal.7. Using backup wrench, disconnect

Page 18 - SERVICE TRAINING

CAUTION: UNIT DAMAGE HAZARDDO NOT use wire brush or other sharp object to inspector dislodge materials in secondary heat exchangers asfailure of the s

Page 19

WARNING: FIRE OR EXPLOSION HAZARDFailure to follow the safety warnings exactly could resultin serious injury, death or property damage.Never test for

Page 20

The 24-v circuit contains an automotive-type, 3-amp fuse locatedon the furnace control. (See Fig. 13.) Any direct shorts of the 24-vwiring during inst

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