Bryant DuraPac Series 580f User Manual

Cancels: II 580F-36-3 II 580F-36-41/15/04IMPORTANT — READ BEFORE INSTALLING1. Read and become familiar with these installationinstructions before inst

—10—VII. STEP 7 — MAKE ELECTRICAL CONNECTIONSA. Field Power SupplyAll units except 208/230-v units are factory wired for thevoltage shown on the namep

—11—RACEWAY LOW VOLTAGECONNECTIONSINTEGRATED GAS UNITCONTROLLER (IGC)HOLE IN END PANEL (HIDDEN)LEGENDFig. 9 — Power Wiring ConnectionsC—ContactorCOMP

—12—Table 2A — Electrical Data (Without Convenience Outlet)LEGEND*Used to determine minimum disconnect per NEC.†Fuse or HACR circuit breaker.NOTES:1.

—13—Table 2B — Electrical Data (With Convenience Outlet)LEGEND*Used to determine minimum disconnect per NEC.†Fuse or HACR circuit breaker.NOTES:1. In

—14—VIII. STEP 8 — ADJUST FACTORY-INSTALLED OPTIONSA. Manual Outdoor-Air DamperThe outdoor-air hood and screen are attached to the basepanat the botto

—15—B. Optional EconoMi$er+See Fig. 16 for EconoMi$er+ component locations.NOTE: These instructions are for the factory-installedoptional EconoMi$er+

—16—(FIELD-SUPPLIED)BTOPPANELINDOOR COILACCESS PANEL19 1/16”SCREWHOOD DIVIDERLEFTHOODSIDE33 3/8”17 1/4”DIVIDERBAROMETRICRELIEFCLEANABLEALUMINUMFILTERF

—17—C. EconoMi$er+ Control ModeDetermine the EconoMi$er+ control mode before installingsensors and accessories. Different sensors are required fordiff

—18—Table 3 — EconoMi$er+ Sensor UsageNOTES:1. CO2Sensors (Optional, 5-Pin sensor wiring plug CRE+PLUG001A00 required for installation.).33ZCSENCO2 —

—19—The user can read the value of the sensor using the Readmode, described in the EconoMi$er+ Controller section. Mount the return air temperature se

—2—Fig. 1A — Base Unit Dimensions — 580F036-072

—20—Table 5 — Outdoor Air, Return Air, and Supply Air Temperature Sensors(CRTEMPSN001A00 or HH79NZ039) — 10K Thermistor CurveTable 6 — Outdoor Air, Re

—21—Fig. 29 — Enthalpy Changeover Settings2018161412108640102030405060 708090100RH (%)CURRENT(mA)1020304050607080905.67.28.810.412.013.615.216.818.4HU

—22—L. Indoor Air Humidity SensorFor differential enthalpy sensing, the EconoMi$er+ control-ler uses the standard outdoor air temperature sensor, theo

—23—minimum position (configuration item number 15), unlessthe remote potentiometer is used to override it.For the demand ventilation control logic, t

—24—IX. STEP 9 — ADJUST EVAPORATOR-FAN SPEEDAdjust evaporator-fan rpm to meet jobsite conditions. Table 8shows fan rpm at motor pulley settings. Table

—25—Table 8 — Fan Rpm at Motor Pulley Settings**Approximate fan rpm shown.†Indicates alternate motor and drive package.**Indicates high-static motor a

—26—Table11—FanPerformance 580F036 — Vertical Discharge Units, Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 685 to 1045 rpm. All other rpms

—27—Table14—FanPerformance 580F048 — Vertical Discharge Units, Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 770 to 1175 rpm. All other rpms

—28—Table16—FanPerformance 580F060 — Vertical Discharge Units, Standard MotorLEGEND See page 36 for general fan performance notes.Table 17 — Fan Perfo

—29—Table18—FanPerformance 580F060 — Three-Phase, Vertical Discharge Units,Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 878 to 1192 rpm. All

—3—Fig. 1B — Base Unit Dimensions — 580F073

—30—Table 20 — Fan Performance 580F072,073 — Vertical Discharge Units, Standard Motor (Belt Drive)*LEGEND*Motor drive range: 1070 to 1460 rpm. All oth

—31—Table22—FanPerformance 580F036 — Horizontal Discharge Units, Standard MotorLEGEND See page 36 for general fan performance notes.Table23—FanPerform

—32—Table25—FanPerformance 580F048 — Horizontal Discharge Units, Standard MotorLEGEND See page 36 for general fan performance notes.Table26—FanPerform

—33—Table27—FanPerformance 580F048 — Horizontal Discharge Units, High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 1075 to 1455 rpm. All other

—34—Table29—FanPerformance 580F060 — Single-Phase, Horizontal Discharge Units,Alternate Motor (Belt Drive)*LEGEND*Motor drive range: 875 to 1192 rpm.

—35—Table31—FanPerformance 580F060 — Horizontal Discharge Units, High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 1300 to 1685 rpm. All other

—36—Table 33 — Fan Performance 580F072,073 — Horizontal Discharge Units, High-Static Motor (Belt Drive)*LEGEND*Motor drive range: 1300 to 1685 rpm. Al

—37—PRE-START-UPProceed as follows to inspect and prepare the unit for initialstart-up: 1. Remove all access panels.2. Read and follow instructions on

—38—The suction and discharge pressure levels should now moveto their normal start-up levels.NOTE: When the compressor is rotating in the wrong direc-

—39—XII. SAFETY RELIEFA soft solder joint at the suction service Schrader port pro-vides pressure relief under abnormal temperature and pres-sure cond

—4—B. Slab Mount (Horizontal Units Only)Provide a level concrete slab that extends a minimum of 6 in.beyond unit cabinet. Install a gravel apron in fr

—40—Table 35 — EconoMi$er+ Inputs and Outputs*If there are 3 stages then there can only be 1 stage of power exhaust.†If there are 4 stages then no pow

—41—Table36—Start-UpModeSequenceLED — Light-Emitting DiodeTable 37 — Configuration Variables (Read and Setup Modes)LEGEND NOTE: The accessibility of t

—42—After advancing through all the configuration variables inthe Read mode, the controller will then advance through thestatus of the I/O channels. A

—43—6. Verify the configuration point by pushing button #1.The red LED should flash twice to indicate point 2,and then the green LEDs will flash the c

—44—IMPORTANT: There is no way to reset/restore the factorydefault configurations; use caution when making changes toany set point or operational vari

—45—Compressor Lockout TemperatureSet the Compressor Lockout Temperature. The CompressorLockout Temperature (CMP_LOCK) is used to prevent com-pressor

—46—while the unit is in cooling. When the thermostat is satisfied,C is deenergized and the compressor and OFM shut off. Aftera 30-second delay, the (

—47—As an example, if local codes require 10% outdoor air duringoccupied conditions, outdoor-air temperature is 60 F, andreturn-air temperature is 75

—48—II. LUBRICATIONA. CompressorsEach compressor is charged with the correct amount of oil atthe factory.B. Fan Motor BearingsFan motor bearings are o

—49—IX. COMBUSTION-AIR BLOWERClean periodically to assure proper airflow and heating effi-ciency. Inspect blower wheel every fall and periodically dur

—5—Fig. 3 — Roof CurbROOF CURBACCESSORYA UNIT SIZECRRFCURB001A011′-2″[356]580F036-073CRRFCURB002A012′-0″[610]NOTES:1. Roof curb accessory is shipped d

—50—4 TON UNIT CHARGING CHART3040506070809010020 30 40 50 60 70 80SUCTION LINE TEMPERATURE (DEG. F)207276345414483552621689-7 -1 4 10162127SUCTION LIN

—51—5 TON UNIT CHARGING CHART3040506070809010020 30 40 50 60 70 80SUCTION LINE TEMPERATURE (DEG. F)207276345414483552621689-7 -1 4 10 16 21 27SUCTION

—52—Fig. 46 — Burner Tray DetailsFig. 47 — Spark AdjustmentLOW HEAT580F036-073 — 74,000 BTUH INPUT580F036-060 (Low NOx) — 60,000 BTUH INPUTMEDIUM AND

—53—TROUBLESHOOTINGI. ECONOMI$ER+ TROUBLESHOOTINGThe EconoMi$er+ control has built-in diagnostics. The con-trol can detect and display 10 different di

—54—Reset MethodThis error must be manually reset and requires a powerreset.H. Error Code 8 — E2 Test FailureError CriteriaThis error occurs if intern

—55—Table41—LEDErrorCodeServiceAnalysisIMPORTANT:Refer to Table 42 — Heating Service Analysis for additionaltroubleshooting analysis.LEGENDTable 42 —

—56—Table 43 — Cooling Service AnalysisPROBLEM CAUSE REMEDYCompressor and Condenser FanWill Not Start.Power failure. Call power company.Fuse blown or

—57—Fig. 48 — Typical Unit Wiring DiagramLEGENDOFM — Outdoor (Condenser) Fan MotorOLR — Overload RelayP—PlugPL — Plug AssemblyQT—Quadruple TerminalRS

—58—APPENDIX A — ECONOMI$ER+ LABELButton1Button2DS1(Red)DS2(Yellow)DS3(Green)DS4(Green)Action flash flash flash flashNote 1Indicators flash in sequenc

—59—APPENDIX A — ECONOMI$ER+ LABEL (cont)

—6—Do not install unit in an indoor location. Do not locate unitair inlets near exhaust vents or other sources of contami-nated air.Be sure that unit

—60—APPENDIX B — JOB SPECIFIC ECONOMI$ER+ CONFIGURATION SETTINGSEnter the job specific settings in the “Job Setting” column below.

—61—INDEXAccess panels15Altitude compensation 38Barometric flow capacity 17Burner ignition 49Burner rack 52Burner section 52Burner spark gap 52Chargin

Copyright 2004 Bryant Heating & Cooling Systems CATALOG NO. 5358-023SERVICE TRAININGPackaged Service Training programs are an excellent way to inc

Copyright 2004 Bryant Heating & Cooling Systems CL-1 CATALOG NO. 5358-023CUT ALONG DOTTED LINECUT ALONG DOTTED LINESTART-UP CHECKLIST(Remove and U

—7—NOTES:1. Dimensions in ( ) are in millimeters.2. Hook rigging shackles through holes in base rail, as shown in detail “A.”Holes in base rails are c

—8—Table 1 — Physical DataLEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local rep-resentative for details about coated

—9—Table 1 — Physical Data (cont)LEGEND*Evaporator coil fin material/condenser coil fin material. Contact your local rep-resentative for details about