13
Crankcase Heater
Crankcase heater is a device for keeping compressor oil warm. By
keeping oil warm, refrigerant does not migrate to and condense in
compressor shell when the compressor is off. This prevents flooded
starts which can damage compressor.
On units that have a single--pole contactor, the crankcase heater is
wired in parallel with contactor contacts and in series with
compressor. (See Fig. 7.) When contacts open, a circuit is
completed from line side of contactor, through crankcase heater,
through run windings of compressor, and to other side of line.
When contacts are closed, there is no circuit through crankcase
heater because both leads are connected to same side of line. This
allows heater to operate when system is not calling for cooling.
The heater does not operate when system is calling for cooling.
TEMP SWITCH
BLK
2111
BLKBLKBLK
CRANKCASE HTR
A97586
Fig. 7 – Wiring for Single--Pole Contactor
The crankcase heater is powered by high-- voltage power of unit.
Use extreme caution troubleshooting this device with power on.
The easiest method of troubleshooting is to apply voltmeter across
crankcase heater leads to see if heater has power. Do not touch
heater. Carefully feel area around crankcase heater. If warm,
crankcase heater is probably functioning. Do not rely on this
method as absolute evidence heater is functioning. If compressor
has been running, the area will still be warm.
With power off and heater leads disconnected, check across leads
with ohmmeter. Do not look for a specific resistance reading.
Check for resistance or an open circuit. Change heater if an open
circuit is detected.
Time--Delay Relay
The TDR is a solid--state control, recycle delay timer which keeps
indoor blower operating for 90 sec after thermostat is satisfied.
This delay enables blower to remove residual cooling in coil after
compression shutdown, thereby improving efficiency of system.
The sequence of operation is that on closure of wall thermostat and
at end of a fixed on delay of 1 sec, fan relay is energized. When
thermostat is satisfied, an of f delay is initiated. When fixed delay of
90 ± 20 sec is completed, fan relay is de--energized and fan motor
stops. If wall thermostat closes during this delay, TDR is reset and
fan relay remains energized. TDR is a 24v device that operates
within a range of 15v to 30v and draws about 0.5 amps. If the
blower runs continuously instead of cycling off when the fan
switch is set to AUTO, the TDR is probably defective and must be
replaced.
Pressure Switches
Pressure switches are protective devices wired into control circuit
(low voltage). They shut off compressor if abnormally high or low
pressures are present in the refrigeration circuit. Puron pressure
switches are specifically designed to operate with Puronr systems.
R--22 pressure switches must not be used as replacements for the
Puronr air conditioner or heat pump. Puronr pressure switches are
identified by a pink stripe down each wire.
Low--Pressure Switch (A/C
Only)
The low--pressure switch is located on suction line and protects
against low suction pressures caused by such events as loss of
charge, low airflow across indoor coil, dirty filters, etc. It opens on
a pressure drop at about 50 psig for Puron and about 27 for R22. If
system pressure is above this, switch should be closed. To check
switch:
1. Turn off all power to unit.
2. Disconnect leads on switch.
3. Apply ohmmeter leads across switch. You should have
continuity on a good switch.
NOTE: Because these switches are attached to refrigeration system
under pressure, it is not advisable to remove this device for
troubleshooting unless you are reasonably certain that a problem
exists. If switch must be removed, remove and recover all system
charge so that pressure gauges read 0 psi. Never open system
without breaking vacuum with dry nitrogen.
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury .
Wear safety glasses, protective clothing, and gloves when
handling refrigerant.
CAUTION
!
To replace switch:
1. Apply heat with torch to solder joint and remove switch.
PERSONAL INJURY HAZARD
Failure to follow this caution may result in personal injury .
Wear safety glasses when using torch. Have quenching
cloth available. Oil vapor in line may ignite when switch is
removed.
CAUTION
!
2. Braze in 1/4--in. flare fitting and screw on replacement
pressure switch.
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